REAR CRANKSHAFT OIL SEAL INSTALLATION

PROCEDURE


  1. INSTALL REAR ENGINE OIL SEAL


    1. Using height adjustment attachments and plate lift attachments, place the engine assembly on a flat level surface.

      Note


      • Using height adjustment attachments and plate lift attachments, place the engine assembly horizontally.

      • To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly.

      • Using an engine sling device and engine lift, secure the engine assembly before service.

    2. Remove any old seal packing.

    3. A01W1ETE02
      Text in Illustration
      *a Seal Packing
      *b 3.0 mm (0.118 in.)

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install a new rear engine oil seal within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    4. Apply MP grease to the lip of a new rear engine oil seal.

      Note


      • Keep the lip free from foreign matter.

      • Do not allow MP grease to contact the dust seal.

    5. A01W36PE02
      Text in Illustration
      *a Standard Depth (from edge of cylinder block sub-assembly)

      Using SST and a hammer, tap in the rear engine oil seal.

      SST
      09223-15030
      09950-70010   ( 09951-07150 )
      Standard Depth
      -0.2 to 0.9 mm (-0.00787 to 0.0354 in.)

      Note


      • Keep the lip free from foreign matter.

      • Do not tap in the rear engine oil seal at an angle.

  2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY


    1. A01VZP9E02

      Using SST, hold the crankshaft.

      SST
      09213-54015
      09330-00021

      Tech Tips

      Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-80650 (quantity: 2)

    2. Clean the 8 bolts and bolt holes.

    3. A01W4YR

      Install the front drive plate spacer.

      Tech Tips

      Align the pin of the front drive plate spacer with the pin hole of the crankshaft.

    4. A01W12ZE02
      Text in Illustration
      *1 Drive Plate and Ring Gear Sub-assembly
      *2 Rear Drive Plate Spacer
      B001O8N Transaxle Side

      Install the drive plate and ring gear sub-assembly and rear drive plate spacer to the crankshaft.

      Note

      As the rear drive plate spacer and drive plate and ring gear sub-assembly are not reversible, be sure to install them so that they are facing in the direction shown in the illustration.

    5. A01W23LE31
      Text in Illustration
      *a Adhesive

      Apply adhesive to 2 or 3 threads at the end of each of the 8 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    6. A01W546E02

      Install and uniformly tighten the 8 bolts in several steps in the sequence shown in the illustration.

      Torque:
      98 N*m  { 999 kgf*cm, 72 ft.*lbf }

      Note

      Do not start the engine for at least 1 hour after installing the drive plate and ring gear sub-assembly.

  3. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

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