ENGINE UNIT INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

Perform "Inspection After Repair" after replacing the engine assembly Click here.

PROCEDURE


  1. INSTALL IGNITION COIL ASSEMBLY

    Click here

  2. INSTALL ENGINE COOLANT TEMPERATURE SENSOR

    Click here

  3. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY

    Click here

  4. INSTALL KNOCK CONTROL SENSOR

    Click here

  5. INSTALL SENSOR WIRE


    1. A01W4UO

      Install the sensor wire with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. Connect the knock control sensor connector.

  6. INSTALL INTAKE MANIFOLD

    Click here

  7. INSTALL FUEL DELIVERY PIPE

    Click here

  8. CONNECT UNION TO VACUUM TUBE HOSE (for LHD)

    Click here

  9. CONNECT UNION TO CHECK VALVE HOSE (for RHD)

    Click here

  10. CONNECT NO. 2 VENTILATION HOSE

    Click here

  11. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)

    Click here

  12. INSTALL WATER BY-PASS HOSE


    1. A01W0SM

      Install the No. 1 water by-pass hose and No. 2 water by-pass hose.

  13. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY

    Click here

  14. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET


    1. A01W2RU

      Install the No. 1 compressor mounting bracket with the 4 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  15. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

    Click here

  16. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  17. INSTALL NO. 2 MANIFOLD STAY

    Click here

  18. INSTALL MANIFOLD STAY

    Click here

  19. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01W0CH

      Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the engine oil level dipstick guide.

    3. Install the engine oil level dipstick guide with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Install the engine oil level dipstick.

  20. INSTALL ENGINE HANGERS


    1. A01W4ZGE08
      Text in Illustration
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger

      Install the No. 1 engine hanger and No. 2 engine hanger with the 2 bolts as shown in the illustration.

      Part No.
      Item Part No.
      No. 1 engine hanger 12281-36020
      No. 2 engine hanger 12282-36021
      Bolt 91552-81040 or 91552-81025
      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }