SLIDING ROOF HOUSING(for Glass Roof) INSTALLATION

PROCEDURE


  1. TEMPORARILY TIGHTEN SLIDING ROOF HOUSING PANEL


    1. Pass a string under the back window outside moulding as shown in the illustration.

      B001O0SE01
      Text in Illustration
      *1 String *2 Back Window Outside Moulding

    2. Temporarily install the sliding roof housing panel with the 20 nuts.

      B001OG0E03
      Text in Illustration
      *1 Alignment Pin *2 Side Weatherstrip
      *3 Body Line - -

      Note


      • When installing the panel to the vehicle, first install the panel center front and center rear alignment pins to the vehicle front and rear alignment pin installation points, as shown in the illustration.

      • Front part of side weatherstrip should install behind the line.

      • When installing the panel, be careful not to damage the vehicle.

    3. Check that the alignment pins and bolts are firmly installed.

      Note

      When the alignment pins and bolts are not firmly installed, water leaks and malfunctions will occur.

  2. ADJUST SLIDING ROOF HOUSING PANEL


    1. Change the position of the sliding roof housing panel so that the measurements are within the standard values shown in the illustration.

      Tech Tips

      The sliding roof housing panel does not have adjusting screws.

      B001OF7E03
      Standard
      Area Measurement
      a 2.0 to 6.0 mm (0.0787 to 0.236 in.)
      b 4.6 mm (0.181 in.)
      c 0.0 to 4.0 mm (0.0 to 0.157 in.)

    2. Fully tighten the 20 nuts to install the sliding roof housing panel.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    3. Apply soapy water to the back window outside moulding.

    4. B001OJEE01
      Text in Illustration
      *1 String
      *2 Back Window Outside Moulding

      Slowly pull out the string to install the back window outside moulding to the correct position.

  3. INSTALL SLIDING ROOF HOUSING ASSEMBLY


    1. Install the sliding roof housing assembly with the 10 nuts.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

    2. Using a T25 "TORX" socket wrench, install the 6 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  4. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH


    1. Install the center sliding roof housing mounting bracket LH with the 3 bolts and 2 nuts.

      Torque:
      Bolt
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Nut
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  5. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH

    Tech Tips

    Use the same procedure as for the LH side.

  6. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH


    1. Install the front sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.

      Torque:
      Bolt
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Nut
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  7. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH

    Tech Tips

    Use the same procedure as for the LH side.

  8. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

    Click here

  9. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  10. INSTALL TELEPHONE ANTENNA ASSEMBLY (w/ Antenna)

    Click here

  11. INSTALL ROOF HEADLINING ASSEMBLY

    Click here

  12. TEMPORARILY TIGHTEN SLIDING ROOF PANEL SUB-ASSEMBLY


    1. Using a T20 "TORX" socket wrench, temporarily install the sliding roof panel sub-assembly with the 6 screws.

  13. TEMPORARILY TIGHTEN SLIDING ROOF GLASS SUB-ASSEMBLY


    1. Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 6 screws.

  14. ADJUST SLIDING ROOF GLASS SUB-ASSEMBLY AND SLIDING ROOF PANEL SUB-ASSEMBLY


    1. Adjust the sliding roof glass sub-assembly.

      B001O58E03
      Text in Illustration
      *1 Sliding Roof Glass Sub-assembly *2 Sliding Roof Panel Sub-assembly

      1. Adjust the position of the sliding roof glass sub-assembly so that the measurements are within the standard values shown in the illustration.

        Standard
        Area Measurement
        a 2.0 to 6.0 mm (0.0787 to 0.236 in.)
        b 3.0 mm (0.118 in.)

      2. After adjusting the sliding roof glass sub-assembly, using a T25 "TORX" socket wrench, fully tighten the 6 screws to install the sliding roof glass sub-assembly.

        Torque:
        5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Adjust the sliding roof panel sub-assembly.


      1. Fully open the sliding roof glass sub-assembly.

      2. Adjust the position of the sliding roof panel sub-assembly so that the measurements are within the standard values shown in the following table.

        Standard
        Area Measurement
        a 2.0 to 6.0 mm (0.0787 to 0.236 in.)
        b 3.0 mm (0.118 in.)
        c 5.0 mm (0.204 in.)
        d 0.0 to 4.0 mm (0.0 to 0.157 in.)

      3. After adjusting the sliding roof panel sub-assembly, using a T20 "TORX" socket wrench, fully tighten the 6 screws to install the sliding roof panel sub-assembly.

        Torque:
        2.8 N*m  { 29 kgf*cm, 25 in.*lbf }

  15. INSTALL SLIDING ROOF SIDE GARNISH LH


    1. Install the sliding roof side garnish LH.

  16. INSTALL SLIDING ROOF SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  17. INSPECT FOR WATER LEAK


    1. After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.

    2. If there are any leaks, readjust the sliding roof glass sub-assembly.

  18. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

    Click here

  19. CHECK SLIDING ROOF SYSTEM

    Click here