WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Lexus genuine part. If a non-Lexus genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket, or the lane departure alert system, front recognition camera system, dynamic radar cruise control system, pre-crash safety system or automatic high beam system may not operate properly due to a difference in the transmissivity of the windshield glass or the shape of the black ceramic border.

PROCEDURE


  1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. A01W3TA

      Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A01W4AAE04
      Text in Illustration
      *A Back Side
      *a Windshield Glass Edge Side
      *b Ceramic Notch

      Install the 2 new No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a for Standard 13.6 to 14.6 mm (0.535 to 0.575 in.)
      for Glass Roof 25.7 to 26.7 mm (1.01 to 1.05 in.)

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL WINDSHIELD GLASS RETAINER


    1. Using a brush or sponge, coat the application area of 2 new windshield glass retainers with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A01W5RGE02
      Text in Illustration
      *A Back Side
      *a Ceramic Notch

      Install the 2 new windshield glass retainers onto the windshield glass as shown in the illustration.

  4. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the application area of a new windshield outside moulding with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A01VZA5E01
      Text in Illustration
      *A Back Side
      *B for Standard
      *C for Glass Roof

      Install the new windshield outside moulding onto the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 6.65 mm (0.262 in.)
      b 10.0 mm (0.394 in.)

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

  5. INSTALL WINDSHIELD GLASS ADHESIVE DAM


    1. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.

      A01W3O2E02
      Text in Illustration
      *A Back Side - -
      *1 Windshield Glass Adhesive Dam - -
      *a Ceramic Notch Position *b Ceramic Notch
      Standard Dimension
      Area Dimension
      a 9.6 mm (0.378 in.)

  6. INSTALL WINDSHIELD GLASS ADHESIVE DAM (for Glass Roof)


    1. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.

      A01W2IAE03
      Text in Illustration
      *A Back Side - -
      *1 Windshield Glass Adhesive Dam - -
      *a Ceramic Notch - -
      Standard Dimension
      Area Dimension
      a 16.4 mm (0.646 in.)
      b 292.1 mm (11.5 in.)
      c 292.1 mm (11.5 in.)
      d 450 mm (1.476 ft.)
      e 450 mm (1.476 ft.)
      f 20.3 mm (0.799 in.)
      g 19.4 mm (0.764 in.)
      h 19.4 mm (0.764 in.)

  7. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP LH

    Click here

  8. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP RH

    Tech Tips

    Use the same procedure as for the LH side.

  9. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY (for LHD)


    1. A01W3G4E04
      Text in Illustration
      *a Matchmark

      Position the windshield glass sub-assembly.


      1. Using suction cups, place the windshield glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.

        Note

        Check that the No. 1 and No. 2 windshield glass stoppers are installed to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.

    2. Using a brush, coat the installation surface on the vehicle body with primer M.

      A01W30QE04
      Text in Illustration
      *a Edge of Curved Surface - -
      B001OGU Primer M - -

      Note


      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the application area of adhesive with primer G.

      A01W0XDE03
      Text in Illustration
      *A Back Side *B for Standard
      *C for Glass Roof - -
      *a Ceramic Notch Position *b Ceramic Notch
      B001OGU Primer G - -
      Standard Dimension
      Area Dimension
      a 8.0 mm (0.315 in.) or more
      b 11.0 mm (0.433 in.) or more
      c 11.0 mm (0.433 in.) or more
      d 7.0 mm (0.276 in.) or more
      e 11.0 mm (0.433 in.) or more
      f 11.0 mm (0.433 in.) or more
      g 11.0 mm (0.433 in.) or more

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips


      • Apply primer G onto the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the windshield glass sub-assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01W0UAE20
        Text in Illustration
        *a Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

        A01VZ9NE02
        Text in Illustration
        *A Back Side *B for Standard
        *C for Glass Roof - -
        *a Ceramic Notch Position *b Ceramic Notch
        B001OGU Adhesive - -
        Standard Dimension
        Area Dimension
        a 4.0 mm (0.157 in.)
        b 4.0 mm (0.157 in.)
        c 4.0 mm (0.157 in.)
        d 7.0 mm (0.276 in.) or more
        e 4.0 mm (0.157 in.)
        f 8.0 mm (0.315 in.)
        g 4.0 mm (0.157 in.)

        Tech Tips

        Apply adhesive onto the ceramic notches.

    5. A01W3G4E04
      Text in Illustration
      *a Matchmark

      Install the windshield glass sub-assembly.


      1. Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the No. 1 and No. 2 windshield glass stoppers are installed to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass sub-assembly.

      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    6. w/ Windshield Deicer System:


      1. Connect the connector.

  10. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY (for RHD)


    1. A01W3G4E04
      Text in Illustration
      *a Matchmark

      Position the windshield glass sub-assembly.


      1. Using suction cups, place the windshield glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.

        Note

        Check that the No. 1 and No. 2 windshield glass stoppers are installed to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.

    2. Using a brush, coat the installation surface on the vehicle body with primer M.

      A01W30QE04
      Text in Illustration
      *a Edge of Curved Surface - -
      B001OGU Primer M - -

      Note


      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the application area of adhesive with primer G.

      A01W2PJE02
      Text in Illustration
      *A Back Side *B for Standard
      *C for Glass Roof - -
      *a Ceramic Notch Position *b Ceramic Notch
      B001OGU Primer G - -
      Standard Dimension
      Area Dimension
      a 8.0 mm (0.315 in.) or more
      b 11.0 mm (0.433 in.) or more
      c 11.0 mm (0.433 in.) or more
      d 7.0 mm (0.276 in.) or more
      e 11.0 mm (0.433 in.) or more
      f 11.0 mm (0.433 in.) or more
      g 11.0 mm (0.433 in.) or more

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips


      • Apply primer G onto the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the windshield glass sub-assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01W0UAE20
        Text in Illustration
        *a Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

        A01W0XVE02
        Text in Illustration
        *A Back Side *B for Standard
        *C for Glass Roof - -
        *a Ceramic Notch Position *b Ceramic Notch
        B001OGU Adhesive - -
        Standard Dimension
        Area Dimension
        a 4.0 mm (0.157 in.)
        b 4.0 mm (0.157 in.)
        c 4.0 mm (0.157 in.)
        d 7.0 mm (0.276 in.) or more
        e 4.0 mm (0.157 in.)
        f 8.0 mm (0.315 in.)
        g 4.0 mm (0.157 in.)

        Tech Tips

        Apply adhesive onto the ceramic notches.

    5. A01W3G4E04
      Text in Illustration
      *a Matchmark

      Install the windshield glass sub-assembly.


      1. Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the No. 1 and No. 2 windshield glass stoppers are installed to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass sub-assembly.

      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  11. INSPECT FOR LEAK


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  12. INSTALL ROOF HEADLINING ASSEMBLY

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  13. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

    Click here

  14. INSTALL FORWARD RECOGNITION CAMERA (w/ Pre-crash Safety System)

    Click here

  15. INSTALL RAIN SENSOR (w/ Rain Sensor)

    Click here

  16. INSTALL WINDSHIELD OUTSIDE MOULDING LH

    Click here

  17. INSTALL WINDSHIELD OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedure as for the LH side.

  18. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  19. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

    Click here

  20. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

    Click here