INPUT SHAFT DISASSEMBLY

PROCEDURE

  1. INSPECT 6TH GEAR THRUST CLEARANCE

    Click here

  2. INSPECT 5TH GEAR THRUST CLEARANCE

    Click here

  3. INSPECT 4TH GEAR THRUST CLEARANCE

    Click here

  4. INSPECT 3RD GEAR THRUST CLEARANCE

    Click here

  5. INSPECT 6TH GEAR RADIAL CLEARANCE

    Click here

  6. INSPECT 5TH GEAR RADIAL CLEARANCE

    Click here

  7. INSPECT 4TH GEAR RADIAL CLEARANCE

    Click here

  8. INSPECT 3RD GEAR RADIAL CLEARANCE

    Click here

  9. REMOVE REAR INPUT SHAFT BEARING SHAFT SNAP RING

    1. C199078

      Using a snap ring expander, remove the rear input shaft bearing shaft snap ring.

  10. REMOVE 6TH GEAR SUB-ASSEMBLY

    1. C278685C01

      *a

      Turn

      *b

      Hold

      Using SST, remove the rear input shaft radial ball bearing and 6th gear from the input shaft.

      09950-40011

      09951-04020

      09952-04010

      09953-04010

      09954-04010

      09955-04021

      09957-04010

      09958-04011

      09950-60010

      09951-00180

      09951-00320

      09952-06010

  11. REMOVE 6TH GEAR NEEDLE ROLLER BEARING

    1. C199080

      Remove the 2 pieces of the 6th gear needle roller bearing from the inner 6th gear bearing race.

  12. REMOVE NO. 5 SYNCHRONIZER RING

    1. C199081

      Remove the No. 5 synchronizer ring from the No. 3 transmission clutch hub.

  13. REMOVE INNER 6TH GEAR BEARING RACE

    1. C199082

      Remove the inner 6th gear bearing race from the input shaft.

  14. REMOVE INNER 6TH GEAR BEARING RACE LOCK BALL

    1. C202387C01

      *a

      Magnet Hand

      Using a magnet hand, remove the inner 6th gear bearing race lock ball from the input shaft.

  15. REMOVE NO. 3 TRANSMISSION HUB SLEEVE

    1. C202444

      Remove the No. 3 transmission hub sleeve from the No. 3 transmission clutch hub.

  16. REMOVE SYNCHROMESH SHIFTING KEY

    1. C199083

      Remove the 3 synchromesh shifting keys from the No. 3 transmission clutch hub.

  17. REMOVE 5TH GEAR

    1. C278086N01

      Using SST and a press, press out the No. 3 transmission clutch hub, No. 5 synchronizer ring and 5th gear from the input shaft.

      09950-00020

      09950-40011

      09957-04010

      09950-60010

      09951-00180

      09951-00320

      09952-06010

      Note:

      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from falling.

  18. REMOVE 5TH GEAR NEEDLE ROLLER BEARING

    1. C199085

      Remove the 2 pieces of the 5th gear needle roller bearing from the inner 5th gear bearing race.

  19. REMOVE INNER 5TH GEAR BEARING RACE

    1. C199086

      Remove the inner 5th gear bearing race from the input shaft.

  20. REMOVE INNER 5TH GEAR BEARING RACE LOCK BALL

    1. C202445C01

      *a

      Magnet Hand

      Using a magnet hand, remove the inner 5th gear bearing race lock ball from the input shaft.

  21. REMOVE 4TH GEAR

    1. C199087

      Remove the 4th gear from the input shaft.

    2. C206855

      Remove the 4th gear needle roller bearing from the input shaft.

  22. REMOVE 4TH GEAR SYNCHRONIZER RING

    1. C194243

      Remove the No. 4 synchronizer ring from the No. 2 transmission clutch hub.

  23. REMOVE 4TH GEAR BEARING SPACER

    1. C194244

      Remove the 4th gear bearing spacer from the No. 2 transmission clutch hub.

  24. REMOVE NO. 2 TRANSMISSION HUB SLEEVE

    1. C194245

      Remove the No. 2 transmission hub sleeve from the No. 2 transmission clutch hub.

  25. REMOVE SYNCHROMESH SHIFTING KEY

    1. C199089

      Remove the 3 synchromesh shifting keys from the No. 2 transmission clutch hub.

  26. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING

    1. C199090

      Using a snap ring expander, remove the No. 2 clutch hub setting shaft snap ring.

  27. REMOVE 3RD GEAR

    1. C278688C01

      *a

      Turn

      *b

      Hold

      Using SST, remove the No. 2 transmission clutch hub, No. 3 synchronizer ring and 3rd gear sub-assembly from the input shaft.

      09950-40011

      09951-04020

      09952-04010

      09953-04010

      09954-04020

      09955-04021

      09957-04010

      09958-04011

      09950-60010

      09951-00180

      09951-00320

      09952-06010

  28. REMOVE 3RD GEAR NEEDLE ROLLER BEARING

    1. C199092

      Remove the 2 pieces of the 3rd gear needle roller bearing from the input shaft.

  29. REMOVE FRONT INPUT SHAFT BEARING

    1. C199093E01

      Using SST and a press, press out the front input shaft bearing from the input shaft.

      09527-21011

      Note:

      Support the input shaft by hand to prevent it from falling.