2AR-FE STARTING SERVICE DATA

Starter Assembly
Tester Connection	Condition	Specified Condition
Battery positive (+) terminal - Terminal 30 - Terminal 50	11.5 V	Below 100 A

Starter Armature Assembly
Tester Connection	Condition	Specified Condition
Segment - Segment	Always	Below 1 Ω
Segment - Starter armature core	Always	10 kΩ or higher

Commutator for runout

Maximum Runout

0.05 mm (0.00197 in.)

Commutator diameter	Standard Diameter	29 mm (1.14 in.)
Commutator diameter	Minimum Diameter	28 mm (1.1 in.)

Undercut depth	Standard Undercut Depth	0.7 mm (0.0276 in.)
Undercut depth	Minimum Undercut Depth	0.2 mm (0.00787 in.)

Starter Brush Holder Assembly
Brush length	Standard Length	14.4 mm (0.567 in.)
Brush length	Minimum Length	9.0 mm (0.354 in.)

Tester Connection

Condition

Specified Condition

A - B

A - C

B - D

C - D

Always

10 kΩ or higher

A - D

B - C

Below 1 Ω

Brush spring load	Standard Spring Load	22.3 to 27.3 N (2.27 to 2.78 kgf, 5.01 to 6.14 lbf)
Brush spring load	Minimum Spring Load	13.8 N (1.41 kgf, 3.1 lbf)

Magnet Starter Switch Assembly
Tester Connection	Condition	Specified Condition
Terminal 50 - Terminal C	Always	Below 1 Ω
Terminal 50 -Magnet starter switch body	Always	Below 2 Ω

Engine Switch
Tester Connection	Condition	Specified Condition
5 (SS1) - 6 (AGND) 1 (SS2) - 6 (AGND)	Not pushed	10 kΩ or higher
5 (SS1) - 6 (AGND) 1 (SS2) - 6 (AGND)	Pushed	Below 1 Ω

Condition

Specified Condition

Battery positive (+) → Terminal 9 (SWIL)

Battery negative (-) → Terminal 6 (AGND)

Illuminates

Ignition or Starter Switch Assembly
Tester Connection	Condition	Specified Condition
Between all terminals	LOCK	10 kΩ or higher
6 (ACC) - 7 (AM1)	ACC	Below 1 Ω
6 (ACC) - 7 (AM1) - 8 (IG1)	ON	Below 1 Ω
1 (AM2) - 2 (IG2)	ON	Below 1 Ω
5 (ST1) - 7 (AM1) - 8 (IG1)	START	Below 1 Ω
1 (AM2) - 2 (IG2) - 4 (ST2)	START	Below 1 Ω

ST Relay
Tester Connection	Condition	Specified Condition
3 - 5	Battery voltage not applied to terminals 1 and 2	10 kΩ or higher
3 - 5	Battery voltage applied to terminals 1 and 2	Below 1 Ω