SFI SYSTEM Starter Signal Circuit

DESCRIPTION



WIRING DIAGRAM

A004KPCE05
A004KIYE02

CAUTION / NOTICE / HINT

Note

Inspect the fuses for circuits related to this system before performing the following inspection procedure.

PROCEDURE


  1. CHECK WHETHER ENGINE CAN BE CRANKED


    1. Check if the engine can be cranked.

      Result
      Result Proceed to
      Engine cannot be cranked A
      Engine can be cranked (w/ Entry and Start System) B
      Engine can be cranked (w/o Entry and Start System) C

    B
    C
    A
  2. READ VALUE USING GTS (STARTER SIGNAL)


    1. Connect the GTS to DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine / Data List / Starter Signal.

    5. Check the value displayed on the GTS when the ignition switch is turned to the ON and START positions.

      OK
      Ignition Switch Position Starter Signal
      ON Close (OFF)
      START Open (ON)
      Result
      Result Proceed to
      OK (w/ Entry and Start System) A
      NG (w/ Entry and Start System) B
      OK (w/o Entry and Start System) C
      NG (w/o Entry and Start System) D

    B
    C
    D
    A
  3. CHECK HARNESS AND CONNECTOR (ST RELAY - ECM - STARTER ASSEMBLY)


    1. Disconnect the ECM connector.

    2. Remove the ST relay from the engine room relay block assembly.

    3. Disconnect the starter assembly connector.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      A33-14 (STSW2) - B1-1 Always Below 1 Ω
      ST relay terminal 3 - B1-1 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      A33-14 (STSW2), B1-1 or ST relay terminal 3 - Body ground Always 10 kΩ or higher

    NG
    OK
  4. READ VALUE USING GTS (STARTER CUT RELAY)


    1. Connect the GTS to DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine / Data List / Starter Cut Relay.

    5. Check the value displayed on the GTS when the ignition switch is turned to the ON and START positions.

      OK
      Ignition Switch Position Starter Cut Relay
      ON OFF
      START ON
      Result
      Result Proceed to
      NG A
      OK (for automatic transmission models) B
      OK (for manual transmission models) C

    B
    C
    A
  5. CHECK HARNESS AND CONNECTOR (ECM - ST CUT RELAY)


    1. Disconnect the ECM connector.

    2. Remove the ST CUT relay from the engine room relay block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      A35-34 (STAR) - ST CUT relay terminal 1 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      A35-34 (STAR) or ST CUT relay terminal 1 - Body ground Always 10 kΩ or higher

    NG
    OK
  6. CHECK HARNESS AND CONNECTOR (IGS RELAY - ST CUT RELAY - BODY GROUND)


    1. Remove the ST CUT relay and IGS relay from the engine room relay block assembly.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      ST CUT relay terminal 3 - IGS relay terminal 3 Always Below 1 Ω
      ST CUT relay terminal 2 - IGS relay terminal 3 Always Below 1 Ω
      IGS relay terminal 2 - Body ground Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      ST CUT relay terminal 3, ST CUT relay terminal 2 or IGS relay terminal 3 - Body ground Always 10 kΩ or higher

    NG
    OK
  7. INSPECT TERMINAL VOLTAGE (IGS RELAY)


    1. A004JCCE01
      Text in Illustration
      *1 Engine Room Relay Block Assembly
      *2 IGS Relay Terminal

      Remove the IGS relay from the engine room relay block assembly.

    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      IGS relay terminal 5 - Body ground Always 11 to 14 V

    NG
    OK
  8. CHECK HARNESS AND CONNECTOR (ECM - IG2 RELAY - IGS RELAY)


    1. Disconnect the ECM connector.

    2. Remove the IG2 relay and IGS relay from the engine room relay block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      A33-27 (IGSW) - IG2 relay terminal 3 Always Below 1 Ω
      IG2 relay terminal 3 - IGS relay terminal 1 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      A33-27 (IGSW), IG2 relay terminal 3 or IGS relay terminal 1 - Body ground Always 10 kΩ or higher

    OK
    NG
  9. INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. Inspect the park/neutral position switch assembly Click here.


    NG
    OK
  10. CHECK HARNESS AND CONNECTOR (SMART KEY ECU - PARK/NEUTRAL POSITION SWITCH)


    1. Disconnect the park/neutral position switch assembly connector.

    2. Disconnect the smart key ECU assembly connector.

    3. Remove the INHIBITOR relay from the engine room relay block assembly.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      L2-4 - D48-5 (NSW) Always Below 1 Ω
      L2-4 - INHIBITOR relay terminal 1 Always Below 1 Ω
      L2-5 - Body ground Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      L2-4, D48-5 (NSW) or INHIBITOR relay terminal 1 - Body ground Always 10 kΩ or higher

    NG
    OK
  11. CHECK HARNESS AND CONNECTOR (ST CUT RELAY - INHIBITOR RELAY - ST RELAY)


    1. Remove the ST relay, ST CUT relay and INHIBITOR relay from the engine room relay block assembly.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      ST CUT relay terminal 4 - INHIBITOR relay terminal 2 Always Below 1 Ω
      ST CUT relay terminal 4 - INHIBITOR relay terminal 5 Always Below 1 Ω
      ST CUT relay terminal 4 - ST relay terminal 5 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      ST CUT relay terminal 4, INHIBITOR relay terminal 2, INHIBITOR relay terminal 5 or ST relay terminal 5 - Body ground Always 10 kΩ or higher

    NG
    OK
  12. CHECK HARNESS AND CONNECTOR (INHIBITOR RELAY - ST RELAY)


    1. Remove the ST relay and INHIBITOR relay from the engine room relay block assembly.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      INHIBITOR relay terminal 3 - ST relay terminal 2 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      INHIBITOR relay terminal 3 or ST relay terminal 2 - Body ground Always 10 kΩ or higher

    NG
    OK
  13. CHECK HARNESS AND CONNECTOR (ECM - ST RELAY)


    1. Disconnect the ECM connector.

    2. Remove the ST relay from the engine room relay block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      A35-26 (STA) - ST relay terminal 1 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      A35-26 (STA) or ST relay terminal 1 - Body ground Always 10 kΩ or higher

    OK
    NG
  14. INSPECT CLUTCH START SWITCH ASSEMBLY


    1. Inspect the clutch start switch assembly (for LHD) Click here.

    2. Inspect the clutch start switch assembly (for RHD) Click here.

      Result
      Result Proceed to
      OK A
      NG (for LHD) B
      NG (for RHD) C

    B
    C
    A
  15. INSPECT TERMINAL VOLTAGE (+B OF CLUTCH START SWITCH ASSEMBLY)


    1. A004KYEE02
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Clutch Start Switch Assembly)

      Disconnect the clutch start switch assembly connector.

    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      A20-1 - Body ground Always 11 to 14 V

    NG
    OK
  16. CHECK HARNESS AND CONNECTOR (CLUTCH START SWITCH - ST RELAY - SMART KEY ECU ASSEMBLY)


    1. Disconnect the clutch start switch assembly connector.

    2. Remove the ST relay from the engine room relay block assembly.

    3. Disconnect the smart key ECU assembly connector.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      A20-2 - ST relay terminal 2 Always Below 1 Ω
      A20-2 - D48-10 (CLUT) Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      A20-2, D48-10 (CLUT), or ST relay terminal 2 - Body ground Always 10 kΩ or higher

    NG
    OK
  17. CHECK HARNESS AND CONNECTOR (ST RELAY - ST CUT RELAY)


    1. Remove the ST relay and ST CUT relay from the engine room relay block assembly.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      ST relay terminal 5 - ST CUT relay terminal 4 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      ST relay terminal 5 or ST CUT relay terminal 4 - Body ground Always 10 kΩ or higher

    NG
    OK
  18. CHECK HARNESS AND CONNECTOR (ECM - ST RELAY)


    1. Disconnect the ECM connector.

    2. Remove the ST relay from the engine room relay block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      A35-26 (STA) - ST relay terminal 1 Always Below 1 Ω
      A33-14 (STSW2) - ST relay terminal 3 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      A35-26 (STA), A33-14 (STSW2), ST relay terminal 1 or ST relay terminal 3 - Body ground Always 10 kΩ or higher

    OK
    NG
  19. READ VALUE USING GTS (STARTER SIGNAL)


    1. Connect the GTS to DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine / Data List / Starter Signal.

    5. Check the value displayed on the GTS when the ignition switch is turned to the ON and START positions.

      OK
      Ignition Switch Position Starter Signal
      ON Close (OFF)
      START Open (ON)
      Result
      Result Proceed to
      NG A
      OK B

    B
    A
  20. CHECK HARNESS AND CONNECTOR (ECM - ST RELAY)


    1. Disconnect the ECM connector.

    2. Remove the ST relay from the engine room relay block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      A35-26 (STA) - ST relay terminal 1 Always Below 1 Ω
      A33-14 (STSW2) - ST relay terminal 3 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      A35-26 (STA), A33-14 (STSW2), ST relay terminal 1 or ST relay terminal 3 - Body ground Always 10 kΩ or higher

    OK
    NG
  21. CHECK HARNESS AND CONNECTOR (ECM - ST RELAY - STARTER ASSEMBLY)


    1. Disconnect the ECM connector.

    2. Disconnect the starter assembly connector.

    3. Remove the ST relay from the engine room relay block assembly.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      B1-1 - A33-17 (STSW2) Always Below 1 Ω
      B1-1 - ST relay terminal 3 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      A33-17 (STSW2), ST relay terminal 3 or B1-1 - Body ground Always 10 kΩ or higher

    NG
    OK
  22. INSPECT IGNITION OR STARTER SWITCH ASSEMBLY


    1. Inspect the ignition or starter switch assembly Click here.


    NG
    OK
  23. CHECK HARNESS AND CONNECTOR (IGNITION OR STARTER SWITCH ASSEMBLY - ST RELAY)


    1. Disconnect the ignition or starter switch assembly connector.

    2. Remove the ST relay from the engine room relay block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      D55-8 (ST2) - ST relay terminal 5 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      D55-8 (ST2) or ST relay terminal 5 - Body ground Always 10 kΩ or higher

    NG
    OK
  24. INSPECT TERMINAL VOLTAGE (+B OF IGNITION OR STARTER SWITCH ASSEMBLY)


    1. A004JCJE03
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Ignition or Starter Switch Assembly)

      Disconnect the ignition or starter switch assembly connector.

    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      D55-2 (AM1) - Body ground Always 11 to 14 V
      D55-7 (AM2) - Body ground Always 11 to 14 V
      Result
      Result Proceed to
      NG A
      OK (for Automatic Transmission) B
      OK (for Manual Transmission) C

    A
    C
    B
  25. INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. Inspect the park/neutral position switch assembly Click here.


    NG
    OK
  26. CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH ASSEMBLY - INHIBITOR RELAY)


    1. Disconnect the park/neutral position switch assembly connector.

    2. Remove the INHIBITOR relay from the engine room relay block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      L2-4 - INHIBITOR relay terminal 1 Always Below 1 Ω
      L2-5 - Body ground Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      L2-4 or INHIBITOR relay terminal 1 - Body ground Always 10 kΩ or higher

    NG
    OK
  27. CHECK HARNESS AND CONNECTOR (IGNITION OR STARTER SWITCH ASSEMBLY - INHIBITOR RELAY)


    1. Disconnect the ignition or starter switch assembly connector.

    2. Remove the INHIBITOR relay from the engine room relay block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      D55-1 (ST1) - INHIBITOR relay terminal 5 Always Below 1 Ω
      D55-1 (ST1) - INHIBITOR relay terminal 2 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      D55-1 (ST1), INHIBITOR relay terminal 2 or INHIBITOR relay terminal 5 - Body ground Always 10 kΩ or higher

    NG
    OK
  28. CHECK HARNESS AND CONNECTOR (INHIBITOR RELAY - ST RELAY)


    1. Remove the INHIBITOR relay and ST relay from the engine room relay block assembly.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      INHIBITOR relay terminal 3 - ST relay terminal 2 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      INHIBITOR relay terminal 3 or ST relay terminal 2 - Body ground Always 10 kΩ or higher

    NG
    OK
  29. CHECK HARNESS AND CONNECTOR (ECM - ST RELAY)


    1. Disconnect the ECM connector.

    2. Remove the ST relay from the engine room relay block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      A35-26 (STA) - ST relay terminal 1 Always Below 1 Ω
      A33-17 (STSW2) - ST relay terminal 3 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      A35-26 (STA), A33-17 (STSW2), ST relay terminal 1 or ST relay terminal 3 - Body ground Always 10 kΩ or higher

    OK
    NG
  30. INSPECT CLUTCH START SWITCH ASSEMBLY


    1. Inspect the clutch start switch assembly (for LHD) Click here.

    2. Inspect the clutch start switch assembly (for RHD) Click here.

      Result
      Result Proceed to
      OK A
      NG (for LHD) B
      NG (for RHD) C

    B
    C
    A
  31. CHECK HARNESS AND CONNECTOR (IGNITION OR STARTER SWITCH ASSEMBLY - CLUTCH START SWITCH)


    1. Disconnect the ignition or starter switch assembly connector.

    2. Disconnect the clutch start switch assembly connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      D55-1 (ST1) - A20-1 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      D55-1 (ST1) or A20-1 - Body ground Always 10 kΩ or higher

    NG
    OK
  32. CHECK HARNESS AND CONNECTOR (CLUTCH START SWITCH - ST RELAY)


    1. Disconnect the clutch start switch assembly connector.

    2. Remove the ST relay from the engine room relay block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      A20-2 - ST relay terminal 2 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      A20-2 or ST relay terminal 2 - Body ground Always 10 kΩ or higher

    NG
    OK
  33. CHECK HARNESS AND CONNECTOR (ECM - ST RELAY)


    1. Disconnect the ECM connector.

    2. Remove the ST relay from the engine room relay block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      A35-26 (STA) - ST relay terminal 1 Always Below 1 Ω
      A33-17 (STSW2) - ST relay terminal 3 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      A35-26 (STA), A33-17 (STSW2), ST relay terminal 1 or ST relay terminal 3 - Body ground Always 10 kΩ or higher

    OK
    NG
  34. READ VALUE USING GTS (ST SIGNAL)


    1. Connect the GTS to DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine / Data List / Starter Signal.

    5. Check the value displayed on the GTS when the ignition switch is turned to the ON and START positions.

      OK
      Ignition Switch Position Starter Signal
      ON Close (OFF)
      START Open (ON)
      Result
      Result Proceed to
      NG A
      OK B

    B
    A
  35. CHECK HARNESS AND CONNECTOR (ECM - ST RELAY)


    1. Disconnect the ECM connector.

    2. Remove the ST relay from the engine room relay block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open)
      Tester Connection Condition Specified Condition
      A35-26 (STA) - ST relay terminal 1 Always Below 1 Ω
      A33-17 (STSW2) - ST relay terminal 3 Always Below 1 Ω
      Standard Resistance (Check for short)
      Tester Connection Condition Specified Condition
      A35-26 (STA), A33-17 (STSW2), ST relay terminal 1 or ST relay terminal 3 - Body ground Always 10 kΩ or higher

    OK
    NG