VANE PUMP(for 1GD-FTV, 2GD-FTV) DISASSEMBLY

CAUTION / NOTICE / HINT

Note


  • When using a vise, place aluminum plates between the part and vise.

  • When using a vise, do not overtighten it.

PROCEDURE


  1. SECURE VANE PUMP ASSEMBLY


    1. A01L90JC01

      Using a SST, secure the vane pump assembly.

      SST
      09630-00014   ( 09631-00132 )

  2. REMOVE FLOW CONTROL VALVE


    1. A01LC8U

      Using a 27 mm socket wrench, remove the pressure port union from the front housing.

    2. Using a screwdriver, remove the O-ring from the pressure port union.

    3. Remove the flow control valve from the front housing.

    4. Remove the flow control valve compression spring from the front housing.

  3. REMOVE POWER STEERING SUCTION PORT UNION


    1. Remove the bolt and suction port union from the vane pump assembly.

    2. Remove the O-ring from the suction port union.

  4. REMOVE REAR HOUSING


    1. A01LBZ9

      Remove the 4 bolts and rear housing from the front housing.

    2. Remove the O-ring from the rear housing.

  5. REMOVE SHAFT WITH PULLEY


    1. A01LG8V

      Using a screwdriver, remove the vane pump shaft snap ring from the shaft with pulley.

    2. Remove the shaft with pulley from the front housing.

  6. REMOVE VANE PUMP ROTOR


    1. Remove the 10 vane pump plates from the vane pump rotor.

      Note

      Be careful not to drop the vane pump plates.

    2. Remove the vane pump rotor from the front housing.

  7. REMOVE VANE PUMP CAM RING

  8. REMOVE FRONT VANE PUMP SIDE PLATE


    1. Remove the front vane pump side plate from the front housing.

    2. A01LD2R

      Remove the O-ring from the front vane pump side plate.

    3. A01L9K6

      Remove the O-ring from the front housing.

  9. REMOVE VANE PUMP HOUSING OIL SEAL


    1. A01L9WRC01
      *a Protective Tape

      Using a screwdriver, pry out the vane pump housing oil seal.

      Tech Tips

      Tape the screwdriver tip before use.