CLUTCH RELEASE CYLINDER(for 2WW) REMOVAL

PROCEDURE

  1. PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  3. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  4. REMOVE NO. 1 ENGINE UNDER COVER

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  5. DRAIN ENGINE COOLANT

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  6. REMOVE BATTERY CLAMP SUB-ASSEMBLY

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  7. REMOVE BATTERY INSULATOR

  8. REMOVE BATTERY

  9. INSTALL BATTERY TRAY

  10. REMOVE BATTERY CARRIER ASSEMBLY

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  11. REMOVE BATTERY BRACKET REINFORCEMENT

  12. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE ASSEMBLY

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  13. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  14. DISCONNECT COMPRESSOR OUTLET ELBOW

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  15. DISCONNECT ENGINE WIRE

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  16. REMOVE NO. 4 WATER BY-PASS HOSE

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  17. DISCONNECT NO. 2 AIR HOSE

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  18. REMOVE NO. 1 AIR TUBE ASSEMBLY

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  19. DISCONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

    1. C299390

      Using a 10 mm union nut wrench, disconnect the clutch release cylinder to flexible hose tube.

      Tip:

      Use a container to catch the fluid.

  20. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY

    1. C299391

      Remove the 2 bolts, clutch release cylinder assembly from the manual transaxle assembly.