BODY STRUCTURE


  1. CONSTRUCTION


    1. Anti-corrosion Sheet Steel


      1. Anti-corrosion sheet steel is used as in the following illustration:

        Figure 1. Double Cab (Body)

        A01KX1VC02
        *a Anti-corrosion Sheet Steel - -

        Figure 2. Double Cab (Deck)

        A01KX9FC01
        *a Anti-corrosion Sheet Steel - -

        Figure 3. Smart Cab (Body)

        A01KX42C01
        *a Anti-corrosion Sheet Steel - -

        Figure 4. Smart Cab (Deck)

        A01KXKQC01
        *a Anti-corrosion Sheet Steel - -

        Figure 5. Single Cab (Body)

        A01KWWRC01
        *a Anti-corrosion Sheet Steel - -

        Figure 6. Single Cab (Deck)

        A01KX6WC01
        *a Anti-corrosion Sheet Steel - -

    2. Anti-chipping Application and Rust-resistant Performance


      1. Wax is applied to the edge of the door lower portion, door hinge, fuel filler opening lid assembly, and the hemmed portions of the hood sub-assembly each door panels and deck to improve rust-resistant performance.

      2. Soft anti-chipping primer and Polyvinyl Chloride (PVC) anti-chipping coating are applied to various parts of the body to help prevent rust.

        Figure 7. Double Cab (Cab: The illustration shows an example)

        A01KX8RC01
        *A Wide Body Model *B Narrow Body Model
        *1 Front Door Hinge Assembly Upper *2 Front Door Hinge Assembly Lower
        *3 Rear Door Hinge Assembly Lower *4 Rear Door Hinge Assembly Upper
        *5 Hood Sub-assembly - -
        *a Wax *b Soft Anti-chipping Primer Application Range (Models for Europe and Iraq)

        Figure 8. Double Cab (Deck: The illustration shows an example)

        A01KXC4C01
        *1 Fuel Filler Opening Lid Assembly *2 Rear End Post
        *3 Rear Body Tail Gate Assembly *4 Tail Gate Hinge
        *5 Header Board Plate (ED Hole) - -
        *a Wax *b Hinge Curling Portion
        *c Edge Area *d Head of Rivet
        *e Portion of No Indication To Applied Body Sealer *f Additional Wax Application Inside of Tailgate
        *g Fitting Portion of Tail Gate Hinge *h Tail Gate Hemming Portion

        Figure 9. Smart Cab (Cab: The illustration shows an example)

        A01KWW1C01
        *A Wide Body Model *B Narrow Body Model
        *1 Front Door Hinge Assembly Upper *2 Front Door Hinge Assembly Lower
        *3 Access Panel Hinge Assembly Lower *4 Access Panel Hinge Assembly Upper
        *5 Hood Sub-assembly - -
        *a Wax *b Soft Anti-chipping Primer Application Range (Models for Europe)

        Figure 10. Smart Cab (Deck: The illustration shows an example)

        A01KXHMC01
        *1 Fuel Filler Opening Lid Assembly *2 Rear End Post
        *3 Rear Body Tail Gate Assembly *4 Tail Gate Hinge
        *5 Header Board Plate (ED Hole) - -
        *a Wax *b Hinge Curling Portion
        *c Edge Area *d Head of Rivet
        *e Portion of No Indication To Applied Body Sealer *f Additional Wax Application Inside of Tailgate
        *g Fitting Portion of Tail Gate Hinge *h Tail Gate Hemming Portion

        Figure 11. Single Cab (Cab: The illustration shows an example)

        A01KWYTC01
        *1 Front Door Hinge Assembly Upper *2 Front Door Hinge Assembly Lower
        *3 Hood Sub-assembly - -
        *a Wax *b Soft Anti-chipping Primer Application Range (Models for Iraq)

        Figure 12. Single Cab (Deck: The illustration shows an example)

        A01KXGZC01
        *1 Fuel Filler Opening Lid Assembly *2 Rear End Post
        *3 Rear Body Tail Gate Assembly *4 Hook Tail Gate Latch
        *5 Tail Gate Hinge *6 Tail Gate Heavy Duty Hinge
        *7 Header Board Plate (ED Hole) - -
        *a Wax *b Hinge Curling Portion
        *c Edge Area *d Head of Rivet
        *e Portion of No Indication To Applied Body Sealer *f Additional Wax Application Inside of Tailgate
        *g Fitting Portion of Tail Gate Latch *h Fitting Portion of Tail Gate Hinge
        *i Tail Gate Hemming Portion - -

        Figure 13. Double Cab Type1 (The illustration shows an example)

        A01KWT0C01
        *a Polyvinyl Chloride (PVC) Anti Chipping Coating - -

        Figure 14. Double Cab Type2 (The illustration shows an example)

        A01KXIWC01
        *a Polyvinyl Chloride (PVC) Anti Chipping Coating - -

        Figure 15. Smart Cab Type1 (The illustration shows an example)

        A01KWZNC01
        *a Polyvinyl Chloride (PVC) Anti Chipping Coating - -

        Figure 16. Smart Cab Type2 (The illustration shows an example)

        A01KX1RC01
        *a Polyvinyl Chloride (PVC) Anti Chipping Coating - -

        Figure 17. Single Cab Type1 (Short Wheel Base: The illustration shows an example)

        A01KWYLC01
        *a Polyvinyl Chloride (PVC) Anti Chipping Coating - -

        Figure 18. Single Cab Type2 (Short Wheel Base: The illustration shows an example)

        A01KXIJC01
        *a Polyvinyl Chloride (PVC) Anti Chipping Coating - -

        Figure 19. Single Cab Type1 (Long Wheel Base: The illustration shows an example)

        A01KXK3C01
        *a Polyvinyl Chloride (PVC) Anti Chipping Coating - -

        Figure 20. Single Cab Type2 (Long Wheel Base: The illustration shows an example)

        A01KWTSC01
        *a Polyvinyl Chloride (PVC) Anti Chipping Coating - -

      3. Under coating is applied to the wheel housings, and other parts that are located where they are susceptible to stone chipping damage, improving the rust-resistance of these areas.

        Figure 21. Double Cab

        A01KX88C01
        *a Edge Seal - -
        B0020NM Under Coating Area - -

        Figure 22. Smart Cab

        A01KX6ZC01
        *a Edge Seal - -
        B0020NM Under Coating Area - -

        Figure 23. Single Cab

        A01KX51C01
        *a Edge Seal - -
        B0020NM Under Coating Area - -