ECD SYSTEM, Diagnostic DTC:P200E

DTC Code DTC Name
P200E Catalyst System Over Temperature Bank 1

DESCRIPTION

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Memory

P200E

Catalyst System Over Temperature Bank 1

When exhaust gas temperature sensor (for sensor 1) value exceeds upper limit for 0.3 seconds.

(3 trip detection logic)

  • Open or short in exhaust gas temperature sensor (for sensor 1) circuit

  • Exhaust gas temperature sensor (for sensor 1)

  • Diesel throttle body assembly

  • Swirl control valve

  • Turbocharger system

  • ECM

Does not come on

DTC stored

WIRING DIAGRAM

Refer to DTC P1422.

Click here

CAUTION / NOTICE / HINT

Note:

When replacing the ECM, the ECM needs registration and initialization.

Click here

Tip:

  • When the ECM must be replaced, before replacing the ECM, perform the "Learning Values Save" function using the GTS. Then after installing the new ECM, perform all of the initialization/registrations for the "Learning Values Write" function by following the instructions shown on the GTS display.

  • Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred.

PROCEDURE

  1. PERFORM ACTIVE TEST USING GTS (ACTUATOR TEST OF THROTTLE VALVE)

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Actuator Test of Throttle Valve / Data List / Throttle Valve Actuator Position.

      Powertrain > Engine and ECT > Active Test

      Active Test Display

      Actuator Test of Throttle Valve

      Data List Display

      Throttle Valve Actuator Position

    4. Perform the following steps 1 to 4.

    5. Step 1

      1. Perform Active Test of throttle valve with control value of 5% (opening ratio in %).

      2. Monitor the difference of the control value and Throttle Valve Actuator Position value (0 +/-3%).

        Throttle valve must operate within 1 second.

    6. Step 2

      1. Wait for 2 seconds or more.

    7. Step 3

      1. Perform Active Test of throttle valve with control value of 91% (opening ratio in %).

      2. Monitor the difference of the control value and Throttle Valve Actuator Position value (0 +/-3%).

        Throttle valve must operate within 1 second.

    8. Step 4

      1. Wait for 2 seconds or more.

    9. Perform the above steps 1 to 4 and check that the part operates as specified.

      OK

      Part operates as specified.

    Result

    Proceed to

    OK

    NG
    NG

    REPLACE DIESEL THROTTLE BODY ASSEMBLYClick here

    OK

  2. PERFORM ACTIVE TEST USING GTS (ACTUATOR TEST OF SWIRL FLAP)

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Start the engine.

    4. Enter the following menus: Powertrain / Engine and ECT / Active Test / Actuator Test of Swirl Flap / Data List / Swirl Valve Actuator Position.

      Powertrain > Engine and ECT > Active Test

      Active Test Display

      Actuator Test of Swirl Flap

      Data List Display

      Swirl Valve Actuator Position

      OK

      The value of "Swirl Valve Actuator Position" The value of "Swirl Valve Actuator Position" Swirl Flap" is operated, and the swirl flap operates smoothly.

    Result

    Proceed to

    OK

    NG
    NG

    REPLACE SWIRL CONTROL VALVEClick here

    OK

  3. PERFORM ACTIVE TEST USING GTS (ACTUATOR TEST OF TURBO CHARGER)

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Start the engine.

    4. Enter the following menus: Powertrain / Engine and ECT / Active Test / Actuator Test of Turbo Charger.

      Powertrain > Engine and ECT > Active Test

      Tester Display

      Actuator Test of Turbo Charger

    5. Set the control value to 5%. The variable nozzle vane turbocharger must operate within 1 second. Valve travel when adjusted is approximately 15 mm.

    6. Wait for 2 seconds and set the control value to 95%. The variable nozzle vane turbocharger must operate within 1 second. Valve travel when adjusted is approximately 15 mm.

    7. Wait for 2 seconds and stop the operation using the variable nozzle vane turbocharger Active Test.

      OK

      Operates smoothly when above procedure is performed.

      Tip:

      Check the movement of the variable turbine (stiffness, interference with other parts, etc.).

    Result

    Proceed to

    OK

    NG
    NG

    REPLACE TURBOCHARGER SUB-ASSEMBLYClick here

    OK

  4. READ VALUE USING GTS (EXHAUST TEMPERATURE B1S1)

    1. Connect the GTS to the DLC3.

    2. Start the engine and warm it up.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Data List / Exhaust Temperature B1S1.

      Powertrain > Engine and ECT > Data List

      Tester Display

      Exhaust Temperature B1S1

    5. Read the value.

      Standard

      Same as the actual exhaust gas temperature (50 to 700°C [122 to 1292°F] during idling after warm-up).

      Result

      Result

      Proceed to

      800°C (1472°F)

      A

      Same as the actual exhaust gas temperature (50 to 700°C [122 to 1292°F] during idling after warm-up)

      B
      Tip:

      • If there is an open circuit, the GTS indicates -40°C (-40°F).

      • If there is a short circuit, the GTS indicates 800°C (1472°F).

    B

    CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIREDClick here

    A

  5. READ VALUE USING GTS (CHECK FOR SHORT IN WIRE HARNESS)

    1. Disconnect the exhaust gas temperature sensor (for sensor 1) connector.

    2. Connect the GTS to the DLC3.

    3. Turn the ignition switch to ON and turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Data List / Exhaust Temperature B1S1.

      Powertrain > Engine and ECT > Data List

      Tester Display

      Exhaust Temperature B1S1

    5. Read the value.

      Standard value

      -40°C (-40°F)

    Result

    Proceed to

    OK

    NG
    NG

    CHECK HARNESS AND CONNECTOR (EXHAUST GAS TEMPERATURE SENSOR (FOR SENSOR 1) - ECM)Click here

    OK

  6. REPLACE EXHAUST GAS TEMPERATURE SENSOR (FOR SENSOR 1)

    1. Replace the exhaust gas temperature sensor (for sensor 1).

      Click here

    Result

    Proceed to

    NEXT
    NEXT

    CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIREDClick here

  7. CHECK HARNESS AND CONNECTOR (EXHAUST GAS TEMPERATURE SENSOR (FOR SENSOR 1) - ECM)

    1. Disconnect the exhaust gas temperature sensor (for sensor 1) connector.

    2. Disconnect the ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection

      Condition

      Specified Condition

      B214-1 (THCI) or B220-92 (THCI) - Body ground

      Always

      10 kΩ or higher

    Result

    Proceed to

    OK

    NG
    NG

    REPAIR OR REPLACE HARNESS OR CONNECTORClick here

    OK

  8. REPLACE ECM

    1. Replace the ECM.

      Click here

    Result

    Proceed to

    NEXT
    NEXT

    CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIREDClick here

  9. REPAIR OR REPLACE HARNESS OR CONNECTOR

    1. Repair or replace the harness or connector.

    Result

    Proceed to

    NEXT
    NEXT

    CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIREDClick here

  10. REPLACE TURBOCHARGER SUB-ASSEMBLY

    1. Replace the turbocharger sub-assembly.

      Click here

    Result

    Proceed to

    NEXT
    NEXT

    CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIREDClick here

  11. REPLACE SWIRL CONTROL VALVE

    1. Replace the swirl control valve.

      Click here

    2. Perform the swirl valve learning value reset.

      Click here

    Result

    Proceed to

    NEXT
    NEXT

    CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIREDClick here

  12. REPLACE DIESEL THROTTLE BODY ASSEMBLY

    1. Replace the diesel throttle body assembly.

      Click here

    Result

    Proceed to

    NEXT
    NEXT

  13. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Clear the DTCs.

      Powertrain > Engine and ECT > Clear DTCs

    4. Turn the ignition switch off and wait for 60 seconds or more [A].

    5. Perform road test [B].

    6. Repeat [A] and [B] for the number of trips detected.

    7. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

      Powertrain > Engine and ECT > Trouble Codes

    8. Confirm that the DTC is not output again.

    Result

    Proceed to

    NEXT
    NEXT

    END