REAR AXLE BEAM INSTALLATION

PROCEDURE

  1. INSTALL REAR AXLE CARRIER BUSHING LH

    1. When reusing the rear axle beam assembly:

      1. C302572C01

        *a

        Matchmark

        Align the arrow mark on a new rear axle carrier bushing LH with the matchmark on the rear axle beam assembly and temporarily install the rear axle carrier bushing LH to the rear axle beam assembly.

        Note:

        Be sure to install the rear axle carrier bushing LH in the same direction as it was before removal. The rear axle carrier bushing LH has to be installed in a specific direction.

    2. When using a new rear axle beam assembly:

      1. C302573C01

        *a

        Arrow mark

        *b

        60°

        V100135

        Upper Side of the Vehicle

        V100136

        Front of the Vehicle

        Temporarily install a new rear axle carrier bushing LH as shown in the illustration.

    3. C302582C01

      *a

      Turn

      *b

      Hold

      Using SST, install the rear axle carrier bushing LH to the rear axle beam assembly.

      09631-32020

      09710-28031

      09711-02020

      09950-40011

      09951-04020

      09952-04010

      09953-04030

      09954-04020

      09955-04051

      09957-04010

      09958-04011

      09950-60010

      09951-00650

      09950-60020

      Note:
      • Do not damage the rubber portion when installing the rear axle carrier bushing LH.

      • Apply grease to the threads and tip of the SST center bolt before use.

  2. INSTALL REAR AXLE CARRIER BUSHING RH

    Tip:

    Perform the same procedure as for the LH side.

  3. TEMPORARILY INSTALL REAR AXLE BEAM ASSEMBLY

    1. Slowly jack up the rear axle beam assembly with an engine lifter using 2 wooden blocks and 2 attachments or equivalent tools, and temporarily install the rear axle beam assembly to the body with the 2 bolts (B).

      C302571C01

      *a

      Engine Lifter

      *b

      Wooden Block

      *c

      Attachment

      -

      -

      CAUTION:

      Make sure to secure the rear axle beam assembly to prevent it from dropping.

    2. Temporarily install the rear axle beam assembly to the rear shock absorber assemblies LH and RH with the 2 bolts (A).

  4. INSTALL REAR UPPER COIL SPRING INSULATOR LH

  5. INSTALL REAR UPPER COIL SPRING INSULATOR RH

    Tip:

    Perform the same procedure as for the LH side.

  6. INSTALL REAR LOWER COIL SPRING INSULATOR LH

  7. INSTALL REAR LOWER COIL SPRING INSULATOR RH

    Tip:

    Perform the same procedure as for the LH side.

  8. INSTALL REAR COIL SPRING LH

  9. INSTALL REAR COIL SPRING RH

    Tip:

    Perform the same procedure as for the LH side.

  10. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH

  11. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH

    Tip:

    Perform the same procedure as for the LH side.

  12. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY

    1. Install the 2 rear brake drum sub-assemblies.

      Click here

  13. INSTALL REAR NO. 4 BRAKE TUBE

    1. Install the rear No. 4 brake tube to the rear axle beam assembly with the clamp.

    2. Using a union nut wrench, install the rear No. 4 brake tube to the rear brake wheel cylinder assembly LH.

      15.2 N*m

      155 kgf*cm

      11 ft.*lbf

      Note:
      • Do not kink or damage the brake line.

      • Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

      • Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench.

        Click hereClick here

    3. Install the rear brake tube flexible hose to the rear axle beam assembly with a new clip.

      Note:

      Install the clip as far as it will go.

    4. Using a union nut wrench, connect the rear brake tube flexible hose to the rear No. 4 brake tube while holding the rear brake tube flexible hose with a wrench.

      15.2 N*m

      155 kgf*cm

      11 ft.*lbf

      Note:
      • Do not kink or damage the brake line.

      • Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

      • Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench.

        Click hereClick here

  14. INSTALL REAR NO. 3 BRAKE TUBE

    Tip:

    Perform the same procedure as for the rear No. 4 brake tube.

  15. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY

    1. Install the No. 3 parking brake cable assembly to the rear axle beam assembly with the bolt and nut.

      6.0 N*m

      61 kgf*cm

      53 in.*lbf

  16. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

    Tip:

    Perform the same procedure as for the No. 3 parking brake cable assembly.

  17. INSTALL REAR SPEED SENSOR LH

  18. INSTALL REAR SPEED SENSOR RH

    Tip:

    Perform the same procedure as for the LH side.

  19. BLEED BRAKE LINE

  20. ADJUST REAR DRUM BRAKE SHOE CLEARANCE

  21. FULLY TIGHTEN HEXALOBULAR SCREW

  22. INSTALL REAR WHEELS

  23. STABILIZE SUSPENSION

  24. INSTALL REAR AXLE BEAM ASSEMBLY

  25. INSPECT REAR WHEEL ALIGNMENT

  26. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD (w/ VSC)

  27. PERFORM ACCELERATION SENSOR CALIBRATION (w/ VSC)

  28. CHECK FOR SPEED SENSOR SIGNAL

    w/o VSC:Click here

    w/ VSC:Click here