COMPRESSOR (for 1GR-FE) REMOVAL


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start up the engine.

    2. A/C switch is ON.

    3. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

    4. Stop the engine.

    5. Using SST, Recover the refrigerant from the A/C system using a refrigerant recovery unit.

      SST
      09985-20010   ( 09985-02130, 09985-02150, 09985-02090, 09985-02110, 09985-02010, 09985-02050, 09985-02060, 09985-02070 )

  2. REMOVE FAN AND GENERATOR V BELT

    A01DWC4E01

    1. While releasing the belt tension by turning the belt tensioner counterclockwise, remove the V-ribbed belt from the belt tensioner.

  3. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. Remove the bolt and disconnect the suction hose sub-assembly from the compressor.

    2. A01DW8X

      Remove the O-ring from the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  4. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. A01E23F

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the cooler compressor assembly.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  5. REMOVE COOLER COMPRESSOR ASSEMBLY


    1. A01DVIB

      Disconnect the connector.

    2. A01DY5B

      Remove the 4 bolts, cooler bracket and cooler compressor assembly.