VALVE BODY ASSEMBLY INSTALLATION

PROCEDURE

  1. INSTALL MANUAL VALVE

    1. Coat the manual valve with ATF and install it to the transmission valve body assembly.

  2. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

    1. Coat the O-ring of the transmission wire with ATF.

    2. C136689C01

      *a

      Positioning Bolt

      Confirm that the manual valve lever is positioned as shown in the illustration and install the transmission valve body assembly to the transaxle case with the 11 bolts.

      10.8 N*m

      110 kgf*cm

      8 ft.*lbf

      Note:

      • When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case to interfere with each other.

      • Be sure to insert the pin of the manual valve lever into the groove on the end of the manual valve.

      • First, temporarily install the bolts marked (*a) in the illustration because they are positioning bolts.

      Tip:

      Bolt length:

      Bolt A: 25 mm (0.984 in.)

      Bolt B: 30 mm (1.18 in.)

      Bolt C: 35 mm (1.38 in.)

      Bolt D: 45 mm (1.77 in.)

      Bolt E: 55 mm (2.17 in.)

  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

    1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.

      Note:

      Ensure that the O-ring is not twisted or pinched.

    2. Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts.

      10.8 N*m

      110 kgf*cm

      8 ft.*lbf

  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

    1. C134963C02

      *1

      Transmission Oil Cleaner Magnet

      Install the 2 transmission oil cleaner magnets onto the automatic transaxle oil pan sub-assembly as shown in the illustration.

    2. Install a new gasket to the automatic transaxle oil pan sub-assembly.

    3. C279450

      Install the automatic transaxle oil pan sub-assembly to the automatic transaxle assembly with the 17 bolts.

      7.5 N*m

      76 kgf*cm

      66 in.*lbf

    4. C279451

      Clean and degrease the bolt and the installation hole in the automatic transaxle assembly.

    5. Apply adhesive to the bolt.

      Adhesive

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    6. Install the bolt.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

      Note:

      • In order to ensure proper sealing of the transmission oil pan bolts, apply adhesive to the bolts and install them within 10 minutes of adhesive application.

      • Completely remove any oil or grease from the contact surface of the transaxle case and automatic transaxle oil pan sub-assembly with the gasket before installation.

  5. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

    1. C206484

      Install the front suspension member reinforcement LH with the 4 bolts.

      99 N*m

      1010 kgf*cm

      73 ft.*lbf

  6. ADD AUTOMATIC TRANSAXLE FLUID

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  7. ADJUST AUTOMATIC TRANSAXLE FLUID

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  8. INSTALL REAR ENGINE UNDER COVER LH

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  9. INSTALL NO. 1 ENGINE UNDER COVER

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  10. RESET MEMORY

    Note:

    If automatic transaxle parts have been replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary.

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