ROOF PANEL(for Standard Roof) ASSEMBLY REPLACEMENT

K115693
  1. REMOVAL

    Symbol Meaning

    K108818

    Remove Weld Points

    K116191
    K116192
  2. INSTALLATION

    Symbol Meaning

    K108821

    Spot Weld

    K108823

    Plug Weld

    K108834

    Body Sealer

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Before temporarily installing the new parts, apply body sealer to the roof panel reinforcement.

      Tip:

      Apply enough body sealer to the panels.

      K116193C01

      *1

      ROOF PANEL REINFORCEMENT

      -

      -

    4. Before temporarily installing the new parts, weld the roof panel and roof panel reinforcement with the standard number of welding points.

      K116194C01

      *1

      ROOF PANEL

      *2

      ROOF PANEL REINFORCEMENT

    5. Before temporarily installing the new parts, apply body sealer to the windshield header panel.

      Tip:

      Apply enough body sealer to the panels.

      K116195C01

      *1

      WINDSHIELD HEADER PANEL

      -

      -

      K116196
      K116197
    6. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    7. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    8. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.