EXTENSION HOUSING OIL SEAL REPLACEMENT


  1. DRAIN TRANSFER OIL

  2. REMOVE LOWER TRANSFER CASE PROTECTOR


    1. A01DWB4

      Remove the 4 bolts and protector.

  3. REMOVE REAR PROPELLER SHAFT ASSEMBLY

    for TMT made: Click here

    for TSAM made: Click here

  4. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY


    1. Remove the companion flange (rear) in the same way as the companion flange (front).

      SST
      09330-00021
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04010, 09955-04051, 09957-04010, 09958-04011 )

  5. REMOVE TRANSFER EXTENSION HOUSING OIL SEAL


    1. A01DWD0E01

      Using SST, tap out the oil seal.

      SST
      09308-00010

      Note

      Be careful not to damage the oil seal and extension housing contact surface.

  6. INSTALL TRANSFER EXTENSION HOUSING OIL SEAL


    1. Coat the lip of a new oil seal with MP grease.

    2. A01DZOSE01

      Using SST and a hammer, tap in the oil seal until its surface is flush with the housing upper surface.

      SST
      09316-60011   ( 09316-00011 )

  7. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY


    1. Apply gear oil to the connecting areas of the companion flange and output shaft.

    2. Using SST, install the companion flange (rear) in the same way as the companion flange (front).

      SST
      09330-00021
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04010, 09955-04051, 09957-04010, 09958-04011 )
      Torque:
      118 N*m  { 1,203 kgf*cm, 87 ft.*lbf }

  8. INSTALL REAR PROPELLER SHAFT ASSEMBLY

    for TMT made: Click here

    for TSAM made: Click here

  9. INSTALL LOWER TRANSFER CASE PROTECTOR


    1. A01DWB4

      Install the protector with the 4 bolts.

      Torque:
      18 N*m  { 183 kgf*cm, 13 ft.*lbf }

  10. ADD TRANSFER OIL

    Click here