SPIRAL CABLE(w/ VSC) INSPECTION

PROCEDURE

1. INSPECT SPIRAL CABLE SUB-ASSEMBLY (w/o Steering Pad Switch)

   Note:

   • Do not remove the steering sensor from the spiral cable sub-assembly when inspecting the spiral cable sub-assembly.

   • Remove the steering sensor from the spiral cable sub-assembly only when replacing the spiral cable sub-assembly.

   1. Visually check the spiral cable sub-assembly for defects.

      1. The defects are as follows:

         • Scratches

         • Small cracks

         • Dents

         • Chips

         • Cracks or other damage to the connector

           OK

           No defects are found.

         If any of the defects is found, replace the spiral cable sub-assembly with a new one.

   2. Check the spiral cable sub-assembly.

      

      *a	Component without harness connected (Spiral Cable Sub-assembly)	-	-
      	Interlock	-	-

      Note:

      • When rotating the spiral cable sub-assembly, make sure to push on the interlock shown in the illustration to release the interlock mechanism.

      • As the spiral cable sub-assembly may break, do not rotate the spiral cable sub-assembly more than the specified amount.

      1. Set the spiral cable sub-assembly to the center position.

         Click here

      2. Measure the resistance between each terminal of the spiral cable sub-assembly according to the value(s) in the table below.

         Standard Resistance

         Tester Connection	Condition	Specified Condition
         E6-1 (CCS) - z8-3 (CCS)	Always	3 Ω or less
         E6-2 (ECC) - z8-4 (ECC)	Always	3 Ω or less
         E6-9 (HO) - z8-2 (HO)	Always	3 Ω or less
         E7-1 (D+) - z2-2 (D+)	Always	Below 1 Ω
         E7-2 (D-) - z2-1 (D-)	Always	Below 1 Ω

      3. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise, and measure the resistance according to the value(s) in the table below. Then rotate the spiral cable sub-assembly 5 times counterclockwise, and measure the resistance according to the value(s) in the table below.

         Standard Resistance

         Tester Connection	Condition	Specified Condition
         E6-1 (CCS) - z8-3 (CCS)	Always	3 Ω or less
         E6-2 (ECC) - z8-4 (ECC)	Always	3 Ω or less
         E6-9 (HO) - z8-2 (HO)	Always	3 Ω or less
         E7-1 (D+) - z2-2 (D+)	Always	Below 1 Ω
         E7-2 (D-) - z2-1 (D-)	Always	Below 1 Ω

      4. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise. Then while rotating the spiral cable sub-assembly 5 times counterclockwise, measure the resistance according to the value(s) in the table below.

         Standard Resistance

         Tester Connection	Condition	Specified Condition
         E6-1 (CCS) - z8-3 (CCS)	Always	3 Ω or less
         E6-2 (ECC) - z8-4 (ECC)	Always	3 Ω or less
         E6-9 (HO) - z8-2 (HO)	Always	3 Ω or less
         E7-1 (D+) - z2-2 (D+)	Always	Below 1 Ω
         E7-2 (D-) - z2-1 (D-)	Always	Below 1 Ω

         If the result is not as specified, replace the spiral cable sub-assembly.

2. INSPECT SPIRAL CABLE SUB-ASSEMBLY (w/ Steering Pad Switch)

   Note:

   • Do not remove the steering sensor from the spiral cable sub-assembly when inspecting the spiral cable sub-assembly.

   • Remove the steering sensor from the spiral cable sub-assembly only when replacing the spiral cable sub-assembly.

   1. Visually check the spiral cable sub-assembly for defects.

      1. The defects are as follows:

         • Scratches

         • Small cracks

         • Dents

         • Chips

         • Cracks or other damage to the connector

           OK

           No defects are found.

         If any of the defects is found, replace the spiral cable sub-assembly with a new one.

   2. Check the spiral cable sub-assembly.

      

      *a	Component without harness connected (Spiral Cable Sub-assembly)	-	-
      	Interlock	-	-

      Note:

      • When rotating the spiral cable sub-assembly, make sure to push on the interlock shown in the illustration to release the interlock mechanism.

      • As the spiral cable sub-assembly may break, do not rotate the spiral cable sub-assembly more than the specified amount.

      1. Set the spiral cable sub-assembly to the center position.

         Click here

      2. Measure the resistance between each terminal of the spiral cable sub-assembly according to the value(s) in the table below.

         Standard Resistance

         Tester Connection	Condition	Specified Condition
         E6-1 (CCS) - z4-3 (CCS)	Always	3 Ω or less
         E6-2 (ECC) - z4-4 (ECC)	Always	3 Ω or less
         E6-2 (ECC) - z1-7 (ECC)	Always	3 Ω or less
         E6-3 (EAU) - z1-8 (EAU)	Always	3 Ω or less
         E6-4 (AU3/ASL) - z1-9 (AU3/ASL)	Always	3 Ω or less
         E6-5 (AU2) - z1-10 (AU2)	Always	3 Ω or less
         E6-6 (AU1) - z1-11 (AU1)	Always	3 Ω or less
         E6-7 (SDN) - z1-12 (SDN)	Always	3 Ω or less
         E6-9 (HO) - z1-1 (HO)	Always	3 Ω or less
         E6-10 (+DP) - z1-2 (+DP)	Always	3 Ω or less
         E6-11 (-DP/+DP2) - z1-3 (-DP/+DP2)	Always	3 Ω or less
         E6-12 (ASL/DIST) - z1-4 (ASL/DIST)	Always	3 Ω or less
         E6-13 (IL+2) - z1-5 (IL+2)	Always	3 Ω or less
         E6-14 (SUP) - z1-6 (SUP)	Always	3 Ω or less
         E7-1 (D+) - z2-2 (D+)	Always	Below 1 Ω
         E7-2 (D-) - z2-1 (D-)	Always	Below 1 Ω

      3. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise, and measure the resistance according to the value(s) in the table below. Then rotate the spiral cable sub-assembly 5 times counterclockwise, and measure the resistance according to the value(s) in the table below.

         Standard Resistance

         Tester Connection	Condition	Specified Condition
         E6-1 (CCS) - z4-3 (CCS)	Always	3 Ω or less
         E6-2 (ECC) - z4-4 (ECC)	Always	3 Ω or less
         E6-2 (ECC) - z1-7 (ECC)	Always	3 Ω or less
         E6-3 (EAU) - z1-8 (EAU)	Always	3 Ω or less
         E6-4 (AU3/ASL) - z1-9 (AU3/ASL)	Always	3 Ω or less
         E6-5 (AU2) - z1-10 (AU2)	Always	3 Ω or less
         E6-6 (AU1) - z1-11 (AU1)	Always	3 Ω or less
         E6-7 (SDN) - z1-12 (SDN)	Always	3 Ω or less
         E6-9 (HO) - z1-1 (HO)	Always	3 Ω or less
         E6-10 (+DP) - z1-2 (+DP)	Always	3 Ω or less
         E6-11 (-DP/+DP2) - z1-3 (-DP/+DP2)	Always	3 Ω or less
         E6-12 (ASL/DIST) - z1-4 (ASL/DIST)	Always	3 Ω or less
         E6-13 (IL+2) - z1-5 (IL+2)	Always	3 Ω or less
         E6-14 (SUP) - z1-6 (SUP)	Always	3 Ω or less
         E7-1 (D+) - z2-2 (D+)	Always	Below 1 Ω
         E7-2 (D-) - z2-1 (D-)	Always	Below 1 Ω

      4. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise. Then while rotating the spiral cable sub-assembly 5 times counterclockwise, measure the resistance according to the value(s) in the table below.

         Standard Resistance

         Tester Connection	Condition	Specified Condition
         E6-1 (CCS) - z4-3 (CCS)	Always	3 Ω or less
         E6-2 (ECC) - z4-4 (ECC)	Always	3 Ω or less
         E6-2 (ECC) - z1-7 (ECC)	Always	3 Ω or less
         E6-3 (EAU) - z1-8 (EAU)	Always	3 Ω or less
         E6-4 (AU3/ASL) - z1-9 (AU3/ASL)	Always	3 Ω or less
         E6-5 (AU2) - z1-10 (AU2)	Always	3 Ω or less
         E6-6 (AU1) - z1-11 (AU1)	Always	3 Ω or less
         E6-7 (SDN) - z1-12 (SDN)	Always	3 Ω or less
         E6-9 (HO) - z1-1 (HO)	Always	3 Ω or less
         E6-10 (+DP) - z1-2 (+DP)	Always	3 Ω or less
         E6-11 (-DP/+DP2) - z1-3 (-DP/+DP2)	Always	3 Ω or less
         E6-12 (ASL/DIST) - z1-4 (ASL/DIST)	Always	3 Ω or less
         E6-13 (IL+2) - z1-5 (IL+2)	Always	3 Ω or less
         E6-14 (SUP) - z1-6 (SUP)	Always	3 Ω or less
         E7-1 (D+) - z2-2 (D+)	Always	Below 1 Ω
         E7-2 (D-) - z2-1 (D-)	Always	Below 1 Ω

         If the result is not as specified, replace the spiral cable sub-assembly.