STARTER DISASSEMBLY

PROCEDURE

  1. REMOVE STARTER MAGNETIC SWITCH ASSEMBLY

    1. A165164

      Remove the nut and disconnect the lead wire from the starter magnetic switch assembly.

    2. A165165

      Remove the 2 nuts and starter magnetic switch assembly.

  2. REMOVE STARTER DRIVE HOUSING ASSEMBLY

    1. A165166

      Using a T30 "TORX" driver, remove the 2 through bolts.

    2. Pull out the starter yoke assembly, starter commutator end frame assembly and starter center bearing clutch sub-assembly together with the armature.

    3. Remove the starter pinion drive lever.

  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

    1. A165167

      Remove the 2 screws and starter commutator end frame assembly.

      Note:

      While holding down the lead wire, remove the starter commutator end frame assembly.

  4. REMOVE STARTER ARMATURE ASSEMBLY

    1. A030137

      Using a screwdriver, hold the spring back and disconnect the brush from the starter brush holder assembly.

    2. Disconnect the 4 brushes and remove the starter brush holder assembly.

    3. A165174

      Remove the starter armature assembly from the starter yoke assembly.

  5. REMOVE STARTER ARMATURE PLATE

    1. A294292

      Remove the starter armature plate from the starter center bearing clutch sub-assembly.

  6. REMOVE PLANETARY GEAR

    1. A087891

      Remove the 3 planetary gears.