COUNTER GEAR REASSEMBLY


  1. INSTALL COUNTER GEAR FRONT BEARING OR ROLLER


    1. B007VPKE01

      Using SST and a press, press in a new front bearing to the counter gear.

      SST
      09515-10010
    2. B007OJX

      Select a snap ring that will allow the minimum amount of axial play.

      Standard clearance
      0.1 mm (0.0039 in.) or less
      Counter gear front bearing snap ring No.1 thickness:
      Mark Thickness: mm (in.)
      1 2.05 to 2.10 (0.0807 to 0.0827)
      2 2.10 to 2.15 (0.0827 to 0.0847)
      3 2.15 to 2.20 (0.0847 to 0.0866)
      4 2.20 to 2.25 (0.0866 to 0.0886)
      5 2.25 to 2.30 (0.0886 to 0.0906)
      6 2.30 to 2.35 (0.0906 to 0.0925)
    3. B007VMP

      Using a snap ring expander, install the snap ring.

  2. INSTALL TRANSMISSION HUB SLEEVE NO.3


    1. B007PT5

      Coat the counter shaft 5th gear with gear oil.

    2. Install the hub sleeve No.3 and 2 synchromesh shifting keys No.3 to the 5th gear.

      Tech Tips

      Be sure to set the hub sleeve No. 3 and synchromesh shifting keys No.3 to the 5th gear in the correct direction.

    3. Install the key spring (C spring) and key spring (return spring) to the 5th gear.

    4. B007SF9

      Using a snap ring expander, install the snap ring to the 5th gear.

  3. INSTALL COUNTER 5TH GEAR BEARING


    1. B007T2U

      Coat the 5th gear bearing with gear oil, and install it to the 5th gear.

  4. INSPECT COUNTER SHAFT 5TH GEAR RADIAL CLEARANCE


    1. B007SE4

      Install the 5th gear thrust washer lock ball, the 5th gear thrust washer, and the 5th gear to the counter gear.

    2. Using a dial indicator, measure the counter shaft 5th gear radial clearance.

      Standard clearance
      0.008 to 0.034 mm(0.0003 to 0.00134 in.)

      If the clearance is not as specified, replace the 5th gear bearing.