STOP AND START SYSTEM(for 3ZR-FAE) SYSTEM DESCRIPTION
STOP AND START CONTROL
The stop and start system operates according to the following conditions, achieving appropriate engine stop and start control together with safe and smooth driving characteristics.
When all of the conditions in the following table have been met, the engine is stopped by stop and start control.
Item
Condition
(All of the following conditions are met)
Idle Stop
Ignition Switch
5 seconds or more have passed with the ignition switch ON
Engine Coolant Temperature
40 to 105°C (104 to 221°F)
Ambient Temperature
Higher than -5°C (23°F)
Driver Door
3 seconds have elapsed after driver door closed
Driver Seat Belt
3 seconds have elapsed after driver seat belt fastened
Vehicle Stability Control System
Normal
Brake Booster Vacuum
Sufficient
Brake Master Cylinder Fluid Pressure
1.5 MPa (15.2 kg/cm2, 2.2 psi) (changes according to gradient)
Shift Position
After shift lever is operated and 1 second elapses, shift lever is in position other than P, N or R
CVT Oil Temperature
25 to 111°C (77 to 231.8°F)
Stop and Start System Cancel Switch (Ecorun Cancel Switch Assembly)
Off (System control is not prohibited)
Vehicle Speed
0 km/h (0 mph) (After the engine warms up)
Road Grade
-8° to +8°
Engine Speed
1250 rpm or less
Hood
3 seconds have elapsed after hood closed
Battery Voltage
When using specified battery:
Higher than 7.65 V when starter begins operation and higher than 7.66 V when cranking
When using non-specified battery:
Higher than 8.92 V when starter begins operation and higher than 8.92 V when cranking
Battery Temperature*1
-10 to 70°C (14 to 158°F)
Battery Integrated Current*2
0 A-sec or higher: After engine started by ignition or starter switch assembly (w/o Entry and Start System) or push start switch assembly (w/ Entry and Start System) operation
Integrated current value has increased to 0 A-sec or higher at least once after ignition switch ON:
Tip:Engine is stopped until the following conditions are not met:
Higher than -13478 A-sec: "Status of Battery Charge Control"*3 is Charge Control Coordination Mode or Stop and Start Standalone Mode
Higher than -6048 A-sec: "Status of Battery Charge Control"*3 is Low Temperature Mode and "Battery Fulid Temperature" is between 3°C (37.4°F) and 11°C (51.8°F)
Higher than -3974 A-sec: "Status of Battery Charge Control"*3 is Low Temperature Mode and "Battery Fulid Temperature" is between -1°C (30.2°F) and under 3°C (37.4°F)
Higher than 0 A-sec: "Status of Battery Charge Control"*3 is Stop and Start Restriction Mode or Temperature High/Low Mode
Air Conditioning
Other than when stop and start control is prohibited
Heater
One of the following conditions is met:
Blower switch is off
Blower switch is on when the ambient temperature is higher than 10°C (50°F), the engine coolant temperature is higher than 55°C (131°F) or the room temperature is 5°C (41°F) lower than the set temperature
Blower switch on, air conditioning switch off and a certain amount of time has elapsed after engine restarted by stop and start control
Steering Operation
45 deg/s or less
Tip:*1: When the battery temperature is below -15°C (5°F), or 75°C (167°F) or higher, stop and start control is prohibited. When the battery temperature returns to -10°C (14°F) or higher, or below 70°C (158°F), stop and start control is permitted.
*2: Read the Data List item "Integrated Current" or "Oper Permission (Integrated Current)" when checking the integrated current value
*3: Please refer to the Data List "Status of Battery Charge Control" for information about the status of the battery charge control.
When the engine is stopped by stop and start control, and any of the following conditions are met, the engine will restart.
Item
Condition
(Any of the following conditions is met)
Engine Restart
Brake Booster Vacuum
Brake booster vacuum insufficient (Brake booster vacuum changes in accordance with brake fluid pressure (brake pedal effort))
Engine Hood Courtesy Switch (Hood Lock Assembly)
Engine hood courtesy switch (hood lock assembly) malfunctioning
SFI System
Malfunction in SFI system is detected
Oil Pump Assembly with Motor
Oil pump assembly with motor (continuously variable transaxle assembly) malfunctioning
Power Steering System
Malfunction in power steering system is detected
Vehicle Stability Control System
Malfunction in vehicle stability control system is detected
Air Conditioning
Timer in the air conditioning amplifier assembly runs out
Heater
Timer in the air conditioning amplifier assembly runs out
Air Conditioning/Heater
Both of the following conditions are met:
Blower switch: ON
Evaporator temperature exceeds threshold value (threshold value varies with temperature, humidity and amount of solar radiation)
Any of the following conditions are met:
A/C switch, blower switch: ON
Defogger switch: ON
Blower switch turned off during auto control or blower mode changed to manual
Battery
Battery performance or voltage drops
Battery Integrated Current*1
-14342 A-sec or less: "Status of Battery Charge Control"*2 is Charge Control Coordination Mode or Stop and Start Standalone Mode
-6912 A-sec or less: "Status of Battery Charge Control"*2 is Low Temperature Mode and "Battery Fluid Temperature" is between 3°C (37.4°F) and 11°C (51.8°F)
-4838 A-sec or less: "Status of Battery Charge Control"*2 is Low Temperature Mode and "Battery Fluid Temperature" is between -1°C (30.2°F) and under 3°C (37.4°F)
-864 A-sec or less: "Status of Battery Charge Control"*2 is Stop and Start Restriction Mode or Temperature High/Low Mode
Vehicle Speed
Vehicle speed signal is input (Vehicle stopped on a slope, etc.)
Driver Door
Open
Driver Seat Belt
Driver seat belt is unfastened
Steering Wheel
Steering wheel turned 25 deg or more
Brake Master Cylinder Fluid Pressure
Brake pedal released (brake fluid pressure decreases) or 10 MPa (102 kgf/cm2, 1450 psi) or higher
Accelerator Pedal
Accelerator pedal is depressed
Tip:*1: Read the Data List item "Integrated Current" or "Oper Permission (Integrated Current)" when checking the integrated current value
*2: Please refer to the Data List "Status of Battery Charge Control" for information about the status of the battery charge control.
SYSTEM PROHIBITION CONTROL
The engine stop and start ECU prohibits stop and start control by the stop and start system according to the table below. The prohibition conditions are specified for each system.
System
Prohibition Condition
Vehicle State
Restoration Condition
Prohibition Condition Check Timing
Engine
Engine coolant temperature less than 40°C (104°F)
Engine has not warmed up
Engine coolant temperature 40 between 105°C (104°F to 221°F)
Always
Idle speed learning has not completed
Stop and start control prohibited until idle speed learning completes
Idle speed learning has completed
Always
Brake
Brake booster vacuum decreases
Brake booster vacuum decreases due to pumping the brakes, etc.
Normal brake booster vacuum is reached
Every time the vehicle stops
Brake master cylinder fluid pressure decreases
Brake pedal depressed lightly
Brake pedal depressed more
Every time the vehicle stops
Hill-start Assist Control
Brake control system malfunction
DTC detected
Brake control system returns normally
Always
When hill-start assist control prohibition is necessary
Vehicle speed is 3 km/h (1.8 mph) or more
Vehicle is being stopped (vehicle speed is below 3 km/h (1.8 mph))
Always
Communication between engine stop and start ECU and skid control ECU (brake actuator assembly) is invalid
Communication invalid
Communication between engine stop and start ECU and skid control ECU (brake actuator assembly) is valid
Always
Gradient of Road Surface
Outside the permission gradient range (vehicle front and rear road surface incline +8° or higher or -8° or lower)
Vehicle front and rear road surface incline +8° or higher or -8° or lower
Within the permission gradient range (vehicle front and rear road surface incline within +/-8°)
Always
Air Conditioning
Heater:
All of the following conditions are met:
Blower switch on and A/C switch on
Ambient temperature 10°C (50°F) or less
Engine coolant temperature 55°C (131°F) or less
Heater performance decreases
Actual temperature higher than target temperature
Blower switch off
While the heater is on
Cooling function:
When blower switch and A/C switch are on and ambient temperature 23°C (73.4°F) or higher, the following condition is met (only when the ignition switch is first turned to ON):
Evaporator temperature 9°C (48.2°F) or higher
Cooling performance decreases
Any of the following conditions have been met:
Actual temperature higher than target temperature
Blower switch is off
Air conditioning switch is off
While the air conditioning system (cooling function) is on
Defogger:
Any of the following conditions are met:
Defogger switch or blower switch on
A certain amount of time after the engine is restarted by stop and start control when the ambient temperature is 10°C (50°F) or lower and the blower switch is on.
Fogging of windows
Air conditioning performance decreases
Odor from air vents
Any of the following conditions are met:
Defogger switch or blower switch off
A certain amount of time has elapsed after restarting the engine by stop and start control
A certain amount of time has elapsed or the air conditioning switch is off after restarting the engine by the stop and start control
While the air conditioning system (cooling function for defogger) is on
Temporary start and start control:
Both of the following conditions are met:
Blower switch on
Evaporator temperature exceeds threshold (threshold varies with temperature, humidity and amount of solar radiation)
Blower switch on
Blower switch off and evaporator temperature within specified range
Always
Driver Door
Driver door opened before engine stop by engine stop and start control
Driver door courtesy switch ON signal input
3 seconds have elapsed since driver door was closed
Always
Engine Hood
Engine hood opened before engine stop by stop and start control
Engine hood switch OFF signal input
3 seconds have passed since engine hood was closed
Always
Seat Belt
Driver seat belt not fastened before engine stop by engine stop and start control
Driver seat belt buckle switch OFF signal input
3 seconds have passed since driver seat belt was fastened
Always
Steering Wheel
Steering wheel turned at a speed of 45 deg/s or more
Steering wheel operation signal input
Steering wheel being held
Always
CVT
CVT oil temperature lower than 25°C (77°F) or 111°C (231.8°F) or higher
CVT Oil Temperature signal is input
An appropriate CVT fluid temperature is reached
Always
Shift Position
Shift lever in P, N or R
Shift position signal input
Brake pedal depressed and shift lever in D or M
Always
Ambient Temperature
Ambient temperature -6°C (21.2°F) or lower
-
Ambient temperature -5°C (23°F) or higher
Always
Power Source
When using specified battery:
Higher than 7.65 V when starter begins operation and higher than 7.66 V when cranking
When using non-specified battery:
Higher than 8.92 V when starter begins operation and higher than 8.92 V when cranking
Battery charge insufficient or battery has deteriorated
Battery charged or replaced
Every time the engine started
Battery temperature below -15°C (5°F) or 75°C (167°F) or higher
Depends on Ambient temperature
An appropriate battery temperature is reached (between -10 and 70°C (14 to 158°F))
Always
Battery integrated current*1 value meets one of the following conditions:
Below 0 A-sec: After engine start by ignition or starter switch assembly (w/o Entry and Start System) or push start switch assembly (w/ Entry and Start System) operation
Any of the following conditions are met:
-
-14342 A-sec or less: "Status of Battery Charge Control"*2 is Charge Control Coordination Mode or Stop and Start Standalone Mode
-6912 A-sec or less: "Status of Battery Charge Control"*2 is Low Temperature Mode and "Battery Fluid Temperature" is between 3°C (37.4°F) and 11°C (51.8°F)
-4838 A-sec or less: "Status of Battery Charge Control"*2 is Low Temperature Mode and "Battery Fluid Temperature" is between -1°C (30.2°F) and under 3°C (37.4°F)
-864 A-sec or less: "Status of Battery Charge Control"*2 is Stop and Start Restriction Mode or Temperature High/Low Mode
Heavy electrical load
High stop and start rate (Time that engine stopped by stop and start control is long)
Battery integrated current*1 value meets both of the following conditions:
0 A-sec or higher: After engine start by ignition or starter switch assembly (w/o Entry and Start System) or push start switch assembly (w/ Entry and Start System) operation
Any of the following conditions are met:
-
-13478 A-sec or higher: "Status of Battery Charge Control"*2 is Charge Control Coordination Mode or Stop and Start Standalone Mode
-6048 A-sec or higher: "Status of Battery Charge Control"*2 is Low Temperature Mode and "Battery Fluid Temperature" is between 3°C (37.4°F) and 11°C (51.8°F)
-3974 A-sec or higher: "Status of Battery Charge Control"*2 is Low Temperature Mode and "Battery Fluid Temperature" is between -1°C (30.2°F) and under 3°C (37.4°F)
0 A-sec or higher: "Status of Battery Charge Control"*2 is Stop and Start Restriction Mode or Temperature High/Low Mode
Always
During refresh charge
Cable reconnected to negative (-) battery terminal
Refresh charge is performed for 30 minutes or longer for every 30 hours of driving
30 minutes to 1 hour has elapsed
Always
Engine started with the engine hood open (for jump starting)
-
After ignition switch is turned off, ignition switch is turned to ON with hood closed
Every time the engine started
Idling Stop Rate
Idling stop rate for one trip is 50% and total idling stop rate is 40%
Vehicle is stopped for long time
Idling stop rate has decreased due to vehicle being driven and engine idling
Always
Tip:*1: Read the Data List item "Integrated Current" or "Oper Permission (Integrated Current)" when checking the integrated current value
*2: Please refer to the Data List "Status of Battery Charge Control" for information about the status of the battery charge control.
If the cable is disconnected from the negative (-) battery terminal, stop and start control is prohibited until refresh charge is completed. In this case, drive the vehicle approximately 5 to 40 minutes until refresh charge is completed and stop and start control operation is permitted.
Allow the engine to idle for 3 minutes after it is warmed up and check that the engine idle speed is within 50 rpm of the target idle speed.
WARNING CONTROL
If any of the following operations are performed while the engine is stopped due to stop and start control, the system will not restart the engine. The engine will change the mode from "stopped due to system control" to "stalled" or the driver will be warned using the buzzer.
Operation
Warning Control
The engine hood is opened with the shift lever in D or M
The engine stops (mode changes to "stalled", and the engine cannot be restarted until the ignition switch is turned off and then to ON)
The driver door is opened with the shift lever in D or M
The engine starts, warning buzzer sounds and stop and start indicator light blinks
The driver seat belt is unfastened
The engine starts
WARNING INDICATOR AND BUZZER OPERATION
The driver is informed of the system control status and warnings by the stop and start indicator light, stop and start cancel indicator light and the buzzer.
Table 1. Stop and Start Indicator and Buzzer Operation Item
Condition
Stop and start indicator light
Stop and start cancel indicator light
Buzzer
For 3 seconds after the ignition switch ON
Normal operation
Comes on
Comes on
Does not sound
During stop and start control operation (engine is stopped)
Normal operation
Comes on
Does not come on
Does not sound
Driver door opened
The blinking interval 0.15 seconds*
Does not come on
Sounds*
After engine started by stop and start control
Driver door opened within 5 seconds of engine start
The blinking interval 0.15 seconds*
Does not come on
Sounds*
Control is prohibited by the stop and start system cancel switch (ecorun cancel switch assembly)
Normal operation
Does not come on
Comes on
Does not sound
Diagnostic trouble code
Any DTCs are stored
Does not come on
Blinks at 0.5 second intervals.
Does not sound
Starter assembly life
Number of times the starter has been operated exceeds its limit
Does not come on
Blinks at 0.5 second intervals.
Does not sound
*a
Stop and Start Indicator Light
*b
Stop and Start Cancel Indicator Light
*: Shift lever in D or M
STOP AND START SYSTEM OPERATION
Depending on the type of malfunction, stop and start control may be prohibited by the fail-safe function. The following table shows effects on the vehicle and areas to be inspected when there is a malfunctions in the stop and start system.
Malfunctioning Area
Malfunction
DTC Output
Data List / Freeze Frame Data
Effect on Vehicle
Area to be Inspected
IGSW circuit
Open
P2531
IG Switch
IG SW Abnoml
Stop and start control prohibited
Wire harness or connector
+B circuit
Open
-
Data List cannot be checked because power not supplied to the engine stop and start ECU
Stop and start control prohibited
Wire harness or connector
CLL (park/neutral position switch assembly) circuit
Stuck on
P1780
Neutral Switch
Neutral Switch Stuck ON
Neutral SW Abnoml (ON)
Stop and start control prohibited
Stop and start cancel indicator light blinks
Wire harness or connector
Park/neutral position switch assembly
Stuck off
P1780
Neutral Switch
Neutral Switch Stuck OFF
Neutral SW Abnoml (OFF)
Stop and start control prohibited
Stop and start cancel indicator light blinks
BNT1 (engine hood courtesy switch) circuit
Stuck on
-
Hood Courtesy Switch
Mode does not change to "stalled" when engine hood opened with shift lever in D or M and engine stopped by stop and start control
Wire harness or connector
Engine hood courtesy switch (Hood lock assembly)
Stuck off
-
Hood Courtesy Switch
Stop and start control prohibited despite engine hood being closed
BRVC/PB/BRE2 (vacuum sensor) circuit
Open
P1540
Brk Boost Sen Abnoml 1
Brk Boost Sen Abnoml 2
Brk Boost Sen Abnoml 3
Stop and start control prohibited
Stop and start cancel indicator light blinks
Wire harness or connector
Vacuum sensor assembly
Brake booster assembly
Check valve to connector tube hose
Shorted
P1540
Remains at intermediate value
P1541
ECAN (stop and start system cancel switch (ecorun cancel switch assembly)) circuit
Stuck on
-
Cancel Switch
Stop and start control prohibited
Wire harness or connector
Stop and start system cancel switch (ecorun cancel switch assembly)
Stuck off
-
Cancel Switch
Stop and start control cannot be canceled by pressing the stop and start system cancel switch (ecorun cancel switch assembly)
NOPM circuit
OPM1 circuit
OPO circuit
(CVT oil pump assembly with motor)
Open
Shorted
Internal circuit malfunction
Battery
P1538
P1539
Oil Pump Relay
Oil Pump Status
Oil Pump Duty
State of Oil Pump Motor Rotation
Oil Pump Motor Rotation Frequency
Oil Pump Abnormality Judgment
Status of O/P Signal 1
Status of O/P Signal 2
Stop and start control prohibited
Stop and start cancel indicator light blinks
Wire harness or connector
Engine stop and start ECU
Oil pump assembly with motor (continuously variable transaxle assembly)
CVT oil pump assembly with motor
Oil pump assembly with motor malfunction
P0942
Oper Permission(AT/CVT)
Stop and start control prohibited
Oil pump assembly with motor (continuously variable transaxle assembly)
STA circuit
Overcurrent
P0617
Starter Relay Overcurrent
Starter Circuit Abnoml
Starter Circuit Open
Stop and start control prohibited
Stop and start cancel indicator light blinks
BBC fuse
Wire harness or connector
ST NO. 1 relay
ST NO. 2 relay
Engine stop and start ECU
Stuck on
P1644
Wire harness or connector
ST NO. 1 relay
ST NO. 2 relay
Engine stop and start ECU
Stuck off
P1644
BBC (backup boost converter) circuit
Overcurrent
B22C0
State of BBC
BBC Abnoml
BBC Overcurrent
BBC Check Result
Stop and start control prohibited
Stop and start cancel indicator light blinks
BBC fuse
Wire harness or connector
Engine stop and start ECU
Battery
ECUs and sensors connected to BO1 and IGO1
Open
Shorted
Internal circuit malfunction
Battery
P323B
State of BBC
BBC Duty
BBC Thermistor
BBC Abnoml
BBC Over Heat
BBC Power Low
Stop and start control prohibited
Stop and start cancel indicator light blinks
BBC fuse
Wire harness or connector
Engine stop and start ECU
Battery
VB- circuit
Open
P0560
VB Voltage Low
Stop and start control prohibited
Stop and start cancel indicator light blinks
Wire harness or connector
Engine stop and start ECU
ECU inner circuit
Malfunction
P0607
-
Stop and start control prohibited
Stop and start cancel indicator light blinks
Engine stop and start ECU
Monitoring CPU circuit
Malfunction
P060A
State of BBC
Stop and start control prohibited
Stop and start cancel indicator light blinks
Engine stop and start ECU
EEPROM
Malfunction
P062F
EEPROM
Stop and start control prohibited
Stop and start cancel indicator light blinks
Engine stop and start ECU
Sensor power source circuit
Malfunction
P0641
State of BBC
Stop and start control prohibited
Stop and start cancel indicator light blinks
Engine stop and start ECU
Starter delay circuit
Malfunction
P161D
Pinion Gear
Starter Motor
Starter Delay Circuit
Stop and start control prohibited
Stop and start cancel indicator light blinks
Engine stop and start ECU
Table 2. Effects on Vehicle due to Related System Malfunctions Malfunctioning Area
Malfunction
DTC Output
Data List / Freeze Frame Data
Effect on Vehicle
Area to be Inspected
SFI system
MIL illuminated
DTCs for SFI system output
Oper Permission (ECM 1)
Oper Permission (ECM 2)
Stop and start control prohibited
SFI system
Abnormal NE signal
DTCs for SFI system output
NE Sensor Circuit Open 2
Crank Pos Sen Abnoml 3
Stop and start control prohibited
Stop and start cancel indicator light blinks
SFI system (crank position sensor circuit)
Wire harness or connector
Crankshaft reverse rotation detection
DTCs for SFI system output
-
Stop and start control prohibited
MIL illuminated
SFI system (crank position sensor circuit)
Charging system
Battery state sensor assembly malfunction
DTCs for charging system output
Battery Fluid Temperature
Integrated Current
Stop and start control prohibited
Charging system
Vehicle stability control system
VSC Running
-
ABS Running
Stop and start control prohibited
-
Malfunction in wheel speed sensor
Brake control system DTCs output
Vehicle Spd1 (ABS/VSC)
Wheel Speed Malfunction
Stop and start control prohibited
Wire harness or connector
Skid control ECU (Brake actuator assembly)
Vehicle speed sensor
Power steering system
Malfunction in power steering system
EPS assist current value invalid
EPS Load
Comm Err with EPS
Stop and start control prohibited
Power steering ECU assembly
Torque sensor
Seat belt warning system
Malfunction in seat belt warning system
-
Oper Permission (Driver Side Buckle SW)
Stop and start control prohibited (stuck off)
Engine does not restart when it is stopped by stop and start control (stuck on)
Front seat inner belt assembly (for driver side)
Wire harness or connector
Driver door courtesy light switch circuit
Malfunction in driver door courtesy light switch circuit
-
D Courtesy Switch Signal
Stop and start control prohibited (stuck off)
Engine does not restart when it is stopped by stop and start control (stuck on)
Front door courtesy light switch assembly (for driver side)
Driver door courtesy light switch circuit
Air conditioning system
Malfunction in ambient temperature sensor
Air conditioning system DTCs output
Ambient Temp Sensor
Stop and start control prohibited
Ambient temperature sensor circuit
Brake vacuum
Brake booster vacuum drops
-
Brake Boost Pressure
Brake Negative Pressure
Brk Boost Sen Abnoml 1
Brk Boost Sen Abnoml 2
Brk Boost Sen Abnoml 3
Stop and start control prohibited
Brake booster assembly vacuum
Brake booster assembly
Vacuum sensor assembly
Check valve to connector tube hose
Power source
Backup boost converter malfunction
P323B
State of BBC
BBC Duty
BBC Thermistor
BBC Abnoml
BBC Over Heat
BBC Power Low
Stop and start control prohibited
Stop and start cancel indicator light blinks
BBC fuse
Wire harness or connector
Engine stop and start ECU
Battery
Charging system malfunction
-
Alternator Status
Stop and start control prohibited
Charging system
Low voltage
P0562
Battery Abnoml
Stop and start control prohibited
Stop and start cancel indicator light blinks
Wire harness or connector
Battery
Relay
Number of starter operations
Exceeds the specified limit
P1545
Starter Count Abnoml
Stop and start control prohibited
Stop and start cancel indicator light blinks
Starter assembly replacement is required.
ST NO. 2 relay replacement is required.
Fuse replacement is required.
Starter signal malfunction
Signal does not match with the starter switch
P1545
-
Stop and start control prohibited
Stop and start cancel indicator light blinks
Wire harness or connector
Engine stop and start ECU
Jump start
Engine started with the engine hood open
-
Eng Start Req (Engine Hood Open)
Stop and start control prohibited
(permitted when the ignition switch is turned off)
Check for history of roadside service or jump start due to dead battery
Engine hood courtesy switch (Hood lock assembly)
CAN communication
Communication interrupted
U0100
U0121
U0126
U0131
U0140
U0151
U0155
U0164
-
Stop and start control prohibited
Stop and start cancel indicator light blinks
Applicable wire harness or connector
Applicable ECU