GENERATOR (for BOSCH Made) DISASSEMBLY


  1. REMOVE GENERATOR PULLEY CAP


    1. Using a screwdriver, remove the generator pulley cap from the generator pulley with clutch.

  2. LOOSEN GENERATOR PULLEY WITH CLUTCH


    1. Mount the generator assembly in a vise between aluminum plates.

      Note

      Do not damage the generator.

    2. A01DVUXE01

      Set SST and an 8 mm bi-hexagon wrench to the pulley as shown in the illustration.

      SST
      09820-30010
    3. A01DV93E01

      Hold SST in place, rotate the 8 mm bi-hexagon wrench clockwise, and loosen the generator pulley with clutch.

  3. REMOVE GENERATOR REAR END COVER


    1. A01E2Z5

      Remove the 2 terminal covers by turning them counterclockwise.

    2. A01DXQ5

      Using a 15 mm socket wrench, remove the 2 nuts from the end cover.

    3. Remove the screw and end cover.

  4. REMOVE GENERATOR REGULATOR ASSEMBLY


    1. Remove the protective tower.

    2. A01DXLQ

      Remove the 3 screws and regulator assembly.

  5. REMOVE GENERATOR STATOR SUB-ASSEMBLY WITH RECTIFIER


    1. A01DVYT

      Remove the 4 screws.

    2. A01DW96

      Using a screwdriver, pry off the stator.

  6. REMOVE FITTING RING

    A01E2J2

  7. REMOVE GENERATOR ROTOR ASSEMBLY

    Note

    Do not drop the generator rotor assembly.


    1. Remove the generator pulley with clutch.

    2. A01E2WE

      Using a press, press out the generator rotor assembly and remove the spacer ring.