TRANSFER CASE FRONT OIL SEAL REPLACEMENT

PROCEDURE

  1. DRAIN TRANSFER OIL

    Click here

  2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    1. Remove the front propeller shaft (Click here).

  3. REMOVE FRONT OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY

    Click here

  4. REMOVE FRONT TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL

    Click here

  5. REMOVE TRANSFER CASE FRONT OIL SEAL

    C205243E02

    1. Using SST, tap out the oil seal.

      09308-00010

      Note:

      Be careful not to damage the oil seal and front case contact surface.

  6. INSTALL TRANSFER CASE FRONT OIL SEAL

    C205242E02

    1. Coat the lip of a new oil seal with MP grease.

    2. Using SST and a hammer, tap in the oil seal until its metal ring contacts the case.

      09649-17010

      09950-70010

      09951-07100

  7. INSTALL FRONT TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL

    Click here

  8. INSTALL FRONT OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY

    Click here

  9. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

    1. Install the front propeller shaft (Click here).

  10. ADD TRANSFER OIL

    Click here

  11. CHECK FOR TRANSFER OIL LEAK