MANUAL TRANSAXLE ASSEMBLY INSTALLATION

PROCEDURE

  1. INSTALL TRANSFER AND TRANSAXLE SETTING STUD BOLT

    1. Clean the bolt holes.

    2. Apply adhesive 1324 to 2 or 3 threads on one half of a new transfer and transaxle setting stud bolt A as shown in the illustration.

      C299985C01

      *a

      Toyota Genuine Adhesive 1324

      *b

      Sealant

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note:

      • Do not apply adhesive 1324 to the ends of the stud bolt.

      • Install the stud bolt immediately after applying adhesive to prevent the adherence of foreign matter.

    3. Install the 2 new transfer and transaxle setting stud bolts to the transaxle case positions shown in the illustration.

      39.2 N*m

      400 kgf*cm

      29 ft.*lbf

      Note:

      Install the stud bolt so that the side that has sealant and adhesive is facing the automatic transaxle assembly.

      Tip:

      Stud bolt length:

      Stud bolt A: 69 mm (2.72 in.)

      Stud bolt B: 47 mm (1.85 in.)

  2. INSTALL TRANSFER ASSEMBLY

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  3. INSTALL MANUAL TRANSAXLE ASSEMBLY

    1. Align the input shaft with the clutch disc and install the manual transaxle assembly to the engine.

    2. C285126C02

      *a

      Temporarily

      Temporarily install the manual transaxle assembly with the bolt (*a).

    3. C116719N02

      Tighten the 3 bolts labeled A and B in the order shown in the illustration, and then install the 2 bolts.

      for Bolt A

      46 N*m

      469 kgf*cm

      34 ft.*lbf

      for Bolt B

      64 N*m

      653 kgf*cm

      47 ft.*lbf

  4. INSTALL STIFFENER PLATE LH

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  5. INSTALL STIFFENER PLATE RH

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  6. INSTALL OIL PAN INSULATOR

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  7. INSTALL ENGINE MOUNTING BRACKET LH

    Tip:

    Perform this procedure only when replacement of the engine mounting bracket LH is necessary.

    1. Install the engine mounting bracket LH with the 4 bolts.

      64 N*m

      653 kgf*cm

      47 ft.*lbf

  8. INSTALL REAR ENGINE MOUNTING BRACKET

    1. A297541N01

      Install the rear engine mounting bracket with the 4 bolts in the order shown in the illustration.

      45 N*m

      459 kgf*cm

      33 ft.*lbf

  9. INSTALL FRONT ENGINE MOUNTING BRACKET

    1. A224433N01

      Temporarily install the rear engine mounting bracket with the 5 bolts.

    2. Tighten the 3 bolts of the front engine mounting bracket in the order shown in the illustration.

      64 N*m

      653 kgf*cm

      47 ft.*lbf

  10. INSTALL STARTER ASSEMBLY

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  11. INSTALL ENGINE ASSEMBLY WITH MANUAL TRANSAXLE

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