COUNTER GEAR INSPECTION


  1. INSPECT COUNTER SHAFT 5TH GEAR RADIAL CLEARANCE


    1. B007SE4

      Install the 5th gear thrust washer lock ball, the 5th gear thrust washer, and the 5th gear to the counter gear.

    2. Using a dial indicator, measure the counter shaft 5th gear radial clearance.

      Standard clearance
      0.008 to 0.034 mm(0.0003 to 0.00134 in.)

      If the clearance is not as specified, replace the 5th gear bearing.

  2. INSPECT SYNCHRONIZER RING NO.3


    1. B007PAN

      Apply gear oil to the gear spline piece No.5 cone. Press the synchronizer ring against the gear spline piece No.5 cone and check that the synchronizer ring does not turn in the directions shown in the illustration.

      If it turns, replace the synchronizer ring.

    2. B007OVK

      Using a feeler gauge, measure the clearance between the synchronizer ring No.3 back and gear spline piece No.5 spline end.

      Standard clearance
      0.65 to 1.35 mm (0.0256 to 0.0531 in.)

      If the clearance is not as specified, replace the synchronizer ring No.3.

      Note

      Ensure the fine lapping compound is completely washed off after rubbing.

  3. INSPECT TRANSMISSION HUB SLEEVE NO.3


    1. B007VLT

      Check the sliding condition between the transmission hub sleeve No.3 and counter shaft 5th gear.

    2. Check that the spline gear's edges of the transmission hub sleeve No.3 are not worn down.

    3. B007SU1E02

      Using vernier calipers, measure the width of the transmission hub sleeve No.3 groove and the thickness of the claw part on the gear shift fork No.3, and calculate the clearance.

      Standard clearance (A - B)
      0.25 to 0.45 mm (0.0098 to 0.0177 in.)

      If the clearance is not as specified, replace the transmission hub sleeve No.3 and gear shift fork No.3.

  4. INSPECT COUNTER SHAFT 5TH GEAR


    1. B007RV3

      Using a cylinder gauge, measure the inside diameter of the 5th gear.

      Standard inside diameter
      33.015 to 33.040 mm (1.2998 to 1.3008 in.)
      Maximum inside diameter
      33.040 mm (1.3008 in.)

      If the inside diameter exceeds the maximum, replace the 5th gear.

  5. INSPECT COUNTER GEAR


    1. B007PVJ

      Using a micrometer, measure the outside diameter of the journal surface.

      Standard outside diameter
      25.984 to 26.000 mm (1.0230 to 1.0236 in.)
      Minimum out side diameter
      25.984 mm (1.0230 in.)

      If the outside diameter is less than the minimum, replace the counter gear.

  6. INSPECT COUNTER GEAR FRONT BEARING OR ROLLER


    1. B007SE0

      Make sure the front bearing rotates smoothly.

      If the bearing does not rotate smoothly, replace the bearing.