AIR CONDITIONING SYSTEM SYSTEM DESCRIPTION

  1. GENERAL

    1. The air conditioning system has the following controls.

      Control

      Outline

      Neural Network Control

      This control is capable of performing complex control by artificially simulating the information processing method of the nervous system of living organisms in order to establish a complex input/output relationship similar to that of a human brain.

      Outlet Air Temperature Control

      Based on the temperature set by the temperature control dial, neural network control calculates outlet air temperature based on input signals from various sensors.

      Dual Control

      The temperature settings for the driver and front passenger are controlled independently in order to provide separate vehicle interior temperatures for the right and left sides of the vehicle.

      Thus, the air conditioning accommodates the occupants' preferences.

      Blower Control

      Controls the blower motor in accordance with the airflow volume that has been calculated by neural network control based on the input signals from various sensors.

      Air Outlet Control

      Automatically switches the air outlets in accordance with the outlet mode that has been calculated by neural network control.

      In accordance with the engine coolant temperature, ambient air temperature, amount of sunlight, required blower, outlet temperature and vehicle speed conditions, this control automatically switches the blower outlet to foot and defroster mode to prevent the windows from becoming fogged up when the ambient air temperature is low.

      Air Inlet Control

      Automatically controls the air inlet control damper to help achieve the calculated outlet air temperature that is required.

      Drives the air inlet control servo motor according to the operation of the air inlet control switch and moves the dampers to the fresh or recirculation position.

      Electric Inverter Compressor Control

      Through the calculation of the target evaporator temperature based on various sensor signals, the air conditioning amplifier optimally controls discharge capacity by regulating the opening extent of the compressor solenoid valve.

      The air conditioning amplifier assembly calculates the target speed of the compressor based on the target evaporator temperature (which is calculated by the cooler (room temperature sensor) thermistor, thermistor assembly, automatic light control sensor) and the actual evaporator temperature that is detected by the No. 1 cooler thermistor in order to control the compressor speed.

      The air conditioning amplifier assembly calculates the target evaporator temperature, which includes corrections based on the cooler (room temperature sensor) thermistor, thermistor assembly, the automatic light control sensor, and No. 1 cooler thermistor. Accordingly, the air conditioning amplifier assembly controls the compressor speed to an extent that would not inhibit the proper cooling performance or defogging performance.

      Turns the air conditioning on automatically when the AUTO button is pressed when the air conditioning is off.

      Decreases the compressor speed in order to ensure quietness when the vehicle is stopped or the engine is off.

      Defroster Control

      Defroster control logic is used to improve defroster performance.

      PTC Heater Control

      When the hybrid control system is operating (READY), and the blower motor with fan sub-assembly is turned on, the air conditioning amplifier assembly turns on the quick heater assembly if the conditions listed below are met.

      • Engine coolant temperature is below specified temperature.

      • Outside temperature is below specified temperature.

      • Tentative air mix damper opening angle is above the specified value (MAX HOT).

      ECO Mode Control

      When the integration control and panel assembly (ECO mode switch) is turned on, the air conditioning amplifier assembly limits the air conditioning system performance.

      Diagnosis

      A Diagnostic Trouble Code (DTC) is stored in memory when the air conditioning amplifier detects a problem with the air conditioning system.

  2. MODE POSITION AND DAMPER OPERATION

    1. Mode Position and Damper Operation

      Y128414C04

      *1

      Front Defroster

      *2

      Side Defroster

      *3

      Fresh Air

      *4

      Recirculated Air

      *5

      Blower with Fan Motor Sub-assembly

      *6

      No. 1 Cooler Evaporator Sub-assembly

      *7

      Heater Radiator Unit Sub-assembly

      *8

      Quick Heater Assembly

      *9

      Side Register

      *10

      Center Register

      *11

      Upper Register

      *12

      Rear Footwell Register Duct

      *13

      Footwell Register

      -

      -

      *a

      Driver Side

      *b

      Passenger Side

      Control Damper

      Operation Position

      Damper Position

      Operation

      Air Inlet Control Damper

      FRESH

      A

      Brings in fresh air.

      RECIRC

      A

      Recirculates internal air.

      Air Mix Control Damper

      Temp. Setting: 16 °C (61 °F) to 32 °C (90 °F)

      C - D - E (C'- D' -E')

      Varies the mixture ratio of the fresh air and the recirculation air in order to regulate the temperature continuously from HOT to COLD.

      Mode Control Damper

      Y130488

      DEF

      H, K

      Defrosts the windshield through the front defroster and side register.

      Y130487

      FOOT / DEF

      H, J

      Defrosts the windshield through the front defroster and side register, while air is also blown out from the footwell register duct and rear footwell register duct.

      Y130486

      FOOT

      H, I

      Air blows out of the footwell register duct, rear footwell register duct and side register. In addition, air blows out slightly from the front defroster.

      Y130485

      BI-LEVEL

      F, I

      Air blows out of the center register, side register, footwell register duct and rear footwell register duct.

      Y130484

      FACE

      F, K

      Air blows out of the center register and side register.

  3. AIR OUTLETS AND AIRFLOW VOLUME

    1. Air Outlets and Airflow Volume (for All Seat Control Modes)

      Mode

      A

      B

      C

      D

      E

      F

      Center Register

      Side Register

      Footwell Register

      Defroster

      Console Box Register

      Rear Heater Duct

      Y130484

      FACE

      Y130491 Y130491

      -

      -

      Y130491

      -

      Y130485

      BI-LEVEL

      Y130490 Y130490 Y130490

      -

      Y130490 Y130490
      Y130486

      FOOT

      -

      Y130489 Y130491 Y130489 Y130489 Y130490
      Y130487

      FOOT/DEF

      -

      Y130489 Y130490 Y130491 Y130489 Y130490
      Y130488

      DEF

      -

      Y130489

      -

      Y130491

      -

      -

      The size of each circle ○ indicates the ratio of air flow volume.

      Y190132E01
  4. INITIALIZATION CONTROL

    1. Initialization:

      1. The air conditioning amplifier assembly sends control commands to the servo motors. In order to move the servo motors correctly, the base position (initialization point) must be detected.

        Click here

        E337649C01

        *a

        Example

        Tip:

        During initialization (while the AUTO indicator is illuminated), no operations can be received.

    2. Symptoms during initialization failure:

      Cause

      Malfunction

      Suspected Area

      DTC

      DTC Detection Condition

      Servo motor operation defective, position deviated

      Foreign object caught in servo motor, damper gear stuck, etc.

      • Air conditioning unit assembly

      • No. 1 air conditioning radiator servo motor sub-assembly

      • No. 2 air conditioning radiator servo motor sub-assembly

      • Gear, ring

      • DTC B1441/41

      • DTC B1442/42

      • DTC B1443/43

      • DTC B1449/49

      The air conditioning amplifier assembly is unable to move the servo motors. As a result, the servo motor position detection pulse output remains constant, and a servo motor operation defective DTC is output after 30 seconds elapse.

      Servo motor locked

      Single servo motor malfunctioning, stuck, etc.

      • No. 1 air conditioning radiator servo motor sub-assembly

      • No. 2 air conditioning radiator servo motor sub-assembly

      • DTC B1441/41

      • DTC B1442/42

      • DTC B1443/43

      • DTC B1449/49

      The air conditioning amplifier assembly is unable to move the servo motors. As a result, the servo motor position detection pulse output remains constant, and a servo motor operation defective DTC is output after 30 seconds elapse.

      BUS communication malfunction

      Connector not connected properly, wire harness pinched

      Harness or connector

      DTC B1497

      The air conditioning amplifier assembly outputs this DTC 10 seconds after a BUS communication malfunction occurs.

      Battery voltage drop (including open circuits)

      Battery voltage drop when power switch on (IG) (including remote start)

      Air conditioning amplifier assembly (battery voltage)

      -

      -

      No air conditioning amplifier assembly position information

      Malfunction in CPU or air conditioning amplifier assembly internal memory which saves servo motor position data

      Air conditioning amplifier assembly (battery voltage)

      -

      -

  5. COMPRESSOR CONTROL

    Item

    Outline

    Note

    Refrigerant pressure abnormality judgment

    The air conditioning amplifier assembly detects the refrigerant pressure and keeps the cooler compressor off while a refrigerant pressure abnormality is input.

    • Judgment pressure: 0.1762 MPa or lower, or 3.0254 MPa or higher

    The refrigerant pressure is also determined to be abnormal when the ambient temperature is low.

    Frost prevention

    The air conditioning amplifier assembly receives the refrigerant pressure and temperature detected by the No. 1 cooler thermistor (post-evaporator sensor) and calculates capacity output control for the compressor in order to perform frost control. When the air conditioning amplifier assembly determines that frost may form, it prevents evaporator frost by outputting a lower compressor operation variable or turning the compressor off.

    -

    Acceleration cut

    When accelerating, the air conditioning amplifier assembly lowers the operating capacity of the compressor based on air conditioning cut signals from the ECM in order to ensure acceleration performance.

    -

    Low-speed cut

    When at low engine speeds, the air conditioning amplifier assembly turns the compressor off based on air conditioning cut signals from the ECM in order to prevent the engine from stalling.

    -

  6. WINDOW FOG/FROST/ODOR PREVENTION

    Item

    Outline

    Window fog prevention

    Fog prevention after parking

    The amount of time since the power switch was turned off is counted, and control is performed to gradually increase airflow even when coolant temperatures are high.

    • Mode: FOOT or F/D

    • Elapsed time: 30 minutes or more

    DEF closing control when power switch off

    In order to prevent fog from forming on the inside of the glass caused by condensation on the evaporator, 60 seconds after the power switch is turned off, the servo motors (mode) operate to perform DEF closing control.

    Frost prevention

    Odor prevention

    After the power switch is turned on (IG), ventilation stop control is performed for 10 seconds. Afterwards, fan control is performed in FOOT mode for 5 seconds.