PARKING BRAKE ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Tip:
  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE

  1. APPLY HIGH TEMPERATURE GREASE

    1. C278503C01
      V100135

      High-temperature grease

      Apply a light coat of high-temperature grease to the areas of the backing plate that contact the shoes.

  2. INSTALL PARKING BRAKE SHOE LEVER LH

  3. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

    1. C347695

      Connect the No. 3 parking brake cable assembly to the parking brake shoe lever LH.

    2. C278504C01
      V100135

      High-temperature grease

      Apply a light coat of high-temperature grease to the following contact surfaces of the No. 2 parking brake shoe assembly LH.

      • Shoe to anchor pin

      • Shoe to parking brake lever pin

      • Shoe to spring

    3. C278499

      Install the No. 2 parking brake shoe assembly LH with the shoe hold-down spring and shoe hold-down spring pin.

  4. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

    1. C278505C01
      V100135

      High-temperature grease

      Apply a light coat of high-temperature grease to the following contact surfaces of the No. 1 parking brake shoe assembly LH.

      • Shoe to anchor pin

      • Shoe to spring

    2. C278498

      Install the No. 1 parking brake shoe assembly LH with the shoe hold-down spring and shoe hold-down spring pin.

  5. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET

    1. C278506C01
      V100144

      High-temperature grease

      Apply a light coat of high-temperature grease to the areas of the parking brake shoe adjusting screw set shown in the illustration.

    2. Install the parking brake shoe adjusting screw set.

  6. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Lower Side)

    1. Using needle-nose pliers, install the parking brake shoe return tension spring.

  7. INSTALL PARKING BRAKE SHOE STRUT LH

    1. C278507C01
      V100135

      High-temperature grease

      Apply a light coat of high-temperature grease to the contact surface of the parking brake shoe strut LH and parking brake shoe return tension spring.

    2. Install the parking brake shoe strut.

  8. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Upper Side)

    1. C278497

      Using needle-nose pliers, install the 2 parking brake shoe return tension springs.

  9. CHECK PARKING BRAKE INSTALLATION

    1. Check that each part is installed properly.

      C278508E01
      Table 1. Text in Illustration

      *A

      for LH Side

      *B

      for RH Side

      V100135

      Front

      -

      -

      Note:

      There should be no oil or grease adhering to the friction surfaces of the shoe lining and disc.

  10. INSTALL REAR DISC

  11. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH

    1. Connect the rear disc brake cylinder assembly LH with the 2 bolts.

      88 N*m

      897 kgf*cm

      65 ft.*lbf

  12. CHECK PARKING BRAKE LEVER TRAVEL

  13. ADJUST PARKING BRAKE LEVER TRAVEL

  14. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

  15. INSTALL REAR WHEEL

  16. SETTLE PARKING BRAKE SHOE AND DISC

    1. Pull the parking brake lever with a force of 147 N (15 kgf, 33 lbf).

    2. Drive the vehicle at approximately 50 km/h (31 mph) for approximately 400 m (0.25 miles).

      Note:

      Drive the vehicle on a safe, level and dry road.

    3. Repeat the above steps 2 or 3 times.