MANUAL TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

Note:

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

  2. REMOVE STARTER ASSEMBLY (for 3ZR-FE)

  3. REMOVE STARTER ASSEMBLY (for 3ZR-FAE)

  4. REMOVE MANUAL TRANSAXLE ASSEMBLY

    1. Disconnect the engine wire.

      1. C341827

        Disconnect the clamp and back-up light switch connector.

      2. C341829

        w/ Stop and Start System:

        Disconnect the neutral position switch connector and 2 clamps.

    2. C277914

      Remove the 8 bolts and manual transaxle assembly.

  5. REMOVE FRONT ENGINE MOUNTING BRACKET

    1. C197778

      Remove the 4 bolts and front engine mounting bracket.

  6. REMOVE ENGINE MOUNTING BRACKET LH

    1. C200440

      Remove the 4 bolts and engine mounting bracket LH.

  7. REMOVE REAR ENGINE MOUNTING BRACKET

    1. C277913

      Remove the 4 bolts and rear engine mounting bracket.

  8. REMOVE CLUTCH ACCUMULATOR ASSEMBLY

    Click here

  9. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  10. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

    Click here

  11. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

    1. C206813

      Remove the bolt and speedometer driven hole cover sub-assembly from the manual transaxle case.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.

  12. REMOVE TRANSFER ASSEMBLY

    Click here

  13. REMOVE TRANSFER AND TRANSAXLE SETTING STUD BOLT

    1. C299942

      Remove the 2 transfer and transaxle setting stud bolts.

      Tip:

      It is not necessary to remove the transfer and transaxle setting stud bolts unless they are being replaced.

  14. REMOVE WIRE HARNESS CLAMP BRACKET

    1. C341830

      for Front of Vehicle:

      Remove the bolt and wire harness clamp bracket.

    2. C341831

      for Rear of Vehicle (w/ Stop and Start System):

      Remove the bolt and wire harness clamp bracket.