STEERING COLUMN ASSEMBLY INSTALLATION

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE

  1. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    1. C153200E02

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly.

      Table 1. Text in Illustration

      *1

      Matchmark
    2. C206704

      Install a new bolt.

      35 N*m

      360 kgf*cm

      26 ft.*lbf

  2. INSTALL STEERING COLUMN PROTECTOR (for Manual Transaxle RHD)

    1. C206702

      Install the steering column protector to the steering column assembly with the bolt.

      25 N*m

      255 kgf*cm

      18 ft.*lbf

  3. INSTALL STEERING COLUMN ASSEMBLY

    1. C163149E05

      Check that the 2 bushings are securely installed to the steering column assembly.

      Table 2. Text in Illustration

      *1

      Collar

      *2

      Bushing
      Tip:

      If the bushings are missing or damaged, replace the steering column assembly with a new one.

    2. C206705

      Install the steering column assembly with the bolt and 2 nuts.

      for bolt

      36 N*m

      367 kgf*cm

      27 ft.*lbf

      for nut

      25 N*m

      255 kgf*cm

      18 ft.*lbf

      Note:

      • Do not damage the 2 bushings.

      • Do not line-up the bolt hole by prying on the bushings. Only install the bolt straight, without applying any force to the bushings.

    3. C206703

      Connect the connector and attach the connector clamp.

    4. Install the bolt.

      8.4 N*m

      85 kgf*cm

      74 in.*lbf

    5. C206701

      Connect the power steering ECU connector.

  4. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  5. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    1. C199606E01

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft assembly.

      Table 3. Text in Illustration

      *1

      Matchmark
    2. C199605

      Install a new bolt.

      35 N*m

      360 kgf*cm

      26 ft.*lbf

  6. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY

    Click here

  7. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    1. Install the lower No. 1 instrument panel airbag assembly (Click here).

  8. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

    1. Install the upper instrument panel sub-assembly (Click here).

  9. INSTALL COLUMN HOLE COVER SILENCER SHEET

    1. C199604

      Install the column hole cover silencer sheet with the 2 clips.

    2. Install the floor carpet.

  10. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

    1. C206715E02

      Using pliers, pinch the clamp and attach the claw to install the combination switch assembly with spiral cable sub-assembly to the steering column assembly.

      Table 4. Text in Illustration

      *1

      Clamp

      *2

      Claw

    2. Connect the connectors to the combination switch assembly with spiral cable sub-assembly.

  11. INSTALL UPPER STEERING COLUMN COVER

    Note:

    If the steering column cover is installed in an incorrect order, it will not be possible to assemble the steering column cover.

    1. C206716

      Attach the claw and 2 pins to install the upper steering column cover.

  12. INSTALL LOWER STEERING COLUMN COVER

    1. C363624

      Attach the 2 claws and install the steering column lower cover as shown in the illustration.

    2. C206710

      Attach the 4 claws.

    3. C206711

      Attach the claw.

      Tip:

      Press the area around the claw to attach it.

  13. ADJUST SPIRAL CABLE

    Click here

  14. INSTALL STEERING WHEEL ASSEMBLY

    Click here

  15. INSTALL STEERING PAD

    Click here

  16. INSPECT STEERING WHEEL CENTER POINT

  17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  18. CHECK SRS WARNING LIGHT

    1. Check the SRS warning light (Click here).