REAR FLOOR PAN ASSEMBLY REPLACEMENT

A01O6VR


  1. REMOVAL

    Symbol Meaning
    B008JPV Remove Weld Points
    A01O6MS
    A01O6JEC01
    *A LH Side *B RH Side

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01O6UMC01
      A01O6LP Adhesive - -

  2. INSTALLATION

    Symbol Meaning
    B008JQK Plug Weld
    B008JQN Plug Weld
    B008JQT Plug Weld
    A01O6TI Fillet Weld

    1. Before temporarily installing the new parts, weld the rear floor pan and rear floor crossmember bracket sub-assembly with the standard number of welding points.

      A01O6O4C01
      *A Upper Face - -
      *1 REAR FLOOR PAN *2 REAR FLOOR CROSSMEMBER BRACKET SUB-ASSEMBLY

    2. Before temporarily installing the new parts, weld the rear floor pan and weld bolts with the standard number of welding points.

      A01O6PKC02
      *A Lower Face - -
      *1 REAR FLOOR PAN *2 WELD BOLTS

    3. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01O6UMC01
      A01O6LP Adhesive - -
      A01O6NJ
      A01O6MFC01
      *A LH Side *B RH Side

    4. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.