RADIATOR REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  2. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  3. REMOVE RADIATOR COVER PLATE

    Click here

  4. REMOVE LOWER RADIATOR AIR DEFLECTOR

    Click here

  5. REMOVE FRONT BUMPER


  6. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


  7. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  8. REMOVE OIL PAN PROTECTOR

    Click here

  9. DRAIN ENGINE COOLANT

    Click here

  10. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH

    Click here

  11. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH

    Click here

  12. REMOVE NO. 1 AIR CLEANER INLET

    Click here

  13. REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

    Click here

  14. REMOVE LOWER ARM BRACKET BRACE SUB-ASSEMBLY LH

    Click here

  15. REMOVE LOWER ARM BRACKET BRACE SUB-ASSEMBLY RH

    Click here

  16. REMOVE HOOD LOCK RELEASE LEVER PROTECTOR

    Click here

  17. REMOVE HOOD LOCK ASSEMBLY

    Click here

  18. REMOVE HIGH PITCHED HORN ASSEMBLY

    Click here

  19. REMOVE LOW PITCHED HORN ASSEMBLY

    Click here

  20. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. B006D6A

      Slide the clip and disconnect the radiator reserve tank hose from the radiator reserve tank assembly.

    2. B006EFSC01
      *1 Radiator Pipe

      Slide the clip and disconnect the reserve tank outlet hose from the radiator pipe.

    3. B006GH5

      Disconnect the connectors and detach the clamps.

    4. B006H0F

      Remove the 2 bolts and radiator reserve tank assembly from the fan with motor assembly.

  21. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE (w/ In-tank Oil Cooler)


    1. B0069WX

      Detach the clamp.

    2. Slide the clip and disconnect the No. 1 oil cooler outlet hose from the radiator assembly.

  22. DISCONNECT NO. 3 TRANSMISSION OIL COOLER HOSE (w/ In-tank Oil Cooler)


    1. B006C0R

      Detach the clamp.

    2. Slide the clip and disconnect the No. 3 transmission oil cooler hose from the radiator assembly.

  23. DISCONNECT NO. 1 OIL COOLER INLET HOSE


    1. B006DDMC01
      *1 Radiator Pipe

      Slide the clip and disconnect the No. 1 oil cooler inlet hose from the radiator pipe.

  24. DISCONNECT NO. 1 RADIATOR HOSE


    1. B006CTU

      Slide the clip and disconnect the No. 1 radiator hose from the water outlet sub-assembly.

  25. DISCONNECT NO. 3 RADIATOR HOSE


    1. B006G35C01
      *1 No. 3 Radiator Hose

      Detach the clamps.

    2. Slide the clip and disconnect the No. 3 radiator hose from the water inlet with thermostat sub-assembly.

  26. DISCONNECT ENGINE ROOM MAIN WIRE


    1. B0069R6

      Disconnect the connector.

    2. Detach the clamps and disconnect the engine room main wire.

  27. REMOVE HOOD LOCK CONTROL CABLE COVER LH (for LHD)


    1. B0069VE

      Remove the screw.

    2. Detach the clamp and disconnect the hood lock control cover LH.

  28. REMOVE HOOD LOCK CONTROL CABLE COVER RH


    1. B006D20

      Remove the screw.

    2. Detach the clamp and disconnect the hood lock control cover RH.

  29. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. B006EQW

      Remove the 5 bolts and upper radiator support sub-assembly.

      Note

      Do not allow the cooler condenser assembly to interfere with the radiator assembly.

  30. DISCONNECT LIQUID TUBE SUB-ASSEMBLY A

    Click here

  31. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


  32. REMOVE COOLER CONDENSER ASSEMBLY


    1. Detach the claw.

    2. While lifting the cooler condenser assembly in the direction of the arrow shown in the illustration, detach the guide and remove the cooler condenser assembly.

      Note


      • When removing the cooler condenser assembly, do not damage the cooler condenser assembly and radiator assembly.

      • Prepare a drain pan or cloth in case the coolant leaks.

      B006CPRC01
      B006DHE Remove in this Direction - -

  33. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly from the vehicle together with the fan with motor assembly as shown in the illustration.

      Note


      • Perform the following procedure with 2 or more people to prevent damage to the radiator assembly.

      • When removing the radiator assembly from the vehicle, do not apply excessive force to the cooler pipe or cooling hoses.

      • Prepare a drain pan or cloth in case the coolant leaks.

      B006C8HC01
      B006DHE Remove in this Direction - -

  34. REMOVE RADIATOR RESERVE TANK HOSE


    1. B006CPK

      Slide the clip and remove the radiator reserve tank hose from the radiator assembly.

  35. REMOVE REAR RADIATOR SIDE AIR GUIDE PLATE LH


    1. B006CJY

      Detach the claw and remove the rear radiator side air guide plate LH.

  36. REMOVE NO. 1 RADIATOR HOSE


    1. B006GKF

      Detach the clamp.

    2. Slide the clip and remove the No. 1 radiator hose from the radiator assembly.

  37. REMOVE DISCHARGE HOSE SUB-ASSEMBLY


    1. B006A9Y

      Detach the clamp and remove the discharge hose sub-assembly from the fan with motor assembly.

  38. REMOVE REAR RADIATOR SIDE AIR GUIDE PLATE RH


    1. B006ES3

      Detach the claw and remove the rear radiator side air guide plate RH.

  39. REMOVE NO. 2 RADIATOR HOSE


    1. B006A5IC01
      *1 No. 2 Radiator Hose
      *2 No. 3 Radiator Hose

      Detach the clamp.

    2. Slide the clip and remove the No. 2 radiator hose with No. 3 radiator hose from the radiator assembly.

  40. REMOVE FAN WITH MOTOR ASSEMBLY


    1. B006F12

      Remove the 2 bolts.

    2. Detach the 2 guides and remove the fan with motor assembly from the radiator assembly.

  41. REMOVE SUB-RADIATOR SUPPORT CUSHION


    1. B006AF0

      Remove the 2 sub-radiator support cushions from the radiator assembly.

  42. REMOVE LOWER RADIATOR SUPPORT


    1. B006CZP

      Remove the 2 lower radiator supports from the radiator assembly.

  43. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL


    1. Upper Side:


      1. B006AC4

        Remove the No. 1 radiator to support seal from the radiator assembly.

    2. Lower Side:


      1. B006GCP

        Remove the No. 1 radiator to support seal from the radiator assembly.

  44. REMOVE NO. 2 RADIATOR TO SUPPORT SEAL


    1. B006GBY

      Remove the No. 2 radiator to support seal from the radiator assembly.

  45. REMOVE NO. 3 RADIATOR TO SUPPORT SEAL


    1. B006AWG

      Remove the No. 3 radiator to support seal from the radiator assembly.

  46. REMOVE NO. 4 RADIATOR TO SUPPORT SEAL


    1. B006CPT

      Remove the No. 4 radiator to support seal from the radiator assembly.

  47. REMOVE NO. 5 RADIATOR TO SUPPORT SEAL


    1. B006DLH

      Remove the No. 5 radiator to support seal from the radiator assembly.