BRAKE BOOSTER(for LHD) INSTALLATION

PROCEDURE

1. INSTALL VACUUM SENSOR GROMMET (w/ Stop And Start System)

   Click here

2. INSTALL VACUUM SENSOR ASSEMBLY (w/ Stop And Start System)

   Click here

3. INSTALL CHECK VALVE GROMMET

   1. Install a new check valve grommet to the brake booster.

4. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY

   1. Install the brake vacuum check valve to the check valve grommet.

5. INSTALL BRAKE BOOSTER GASKET

   1. Install a new brake booster gasket to the brake booster.

6. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

   1. Install the push rod clevis to the brake booster.

7. INSTALL BRAKE BOOSTER ASSEMBLY

   1. Install the brake booster with the 4 nuts.

      12.7 N*m

      130 kgf*cm

      9 ft.*lbf

8. INSTALL PUSH ROD PIN

   Click here

9. INSTALL BRAKE PEDAL RETURN SPRING

   Click here

10. CHECK AND ADJUST BRAKE BOOSTER PUSH ROD

    Click here

11. CONNECT VACUUM HOSE

    1. Connect the vacuum hose with the clip.

12. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

13. INSTALL BRAKE ACTUATOR ASSEMBLY WITH BRACKET

    Click here

14. INSTALL COWL BODY MOUNTING REINFORCEMENT LH

    1. Install the cowl body mounting reinforcement LH with the 2 nuts.

       50 N*m

       510 kgf*cm

       37 ft.*lbf

15. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY

    1. Install the cowl top panel outer sub-assembly with the 13 bolts.

       7.5 N*m

       76 kgf*cm

       66 in.*lbf

16. INSTALL COWL VENTILATOR HOUSING SUB-ASSEMBLY

    1. Engage the 3 clips to install the cowl ventilator housing sub-assembly.

17. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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18. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

    1. for 2AR-FE:

       Click here

    2. for 3ZR-FE:

       Click here

    3. for 3ZR-FAE:

       Click here

    4. for 2AD-FHV:

       Click here

    5. for 2AD-FTV:

       Click here

    6. for 2WW:

       Click here

19. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)

    Click here

20. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Driver Side Knee Airbag)

    Click here

21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

22. BLEED BRAKE SYSTEM

    Click here

23. BLEED CLUTCH LINE (for Manual Transaxle)

    1. for 2AD-FTV:

       Click here

    2. for 2AR-FE:

       Click here

    3. for 3ZR-FE:

       Click here

    4. for 3ZR-FAE:

       Click here

    5. for 2WW:

       Click here

24. CHECK AND ADJUST BRAKE PEDAL

    Click here