5L-E ENGINE MECHANICAL TORQUE SPECIFICATIONS

Part Tighten N*m kgf*cm ft.*lbf
Vane pump x pump bracket for bolt A 48 489 35
for bolt B 64 635 47
Injection pump assembly x Timing gear case 21 214 15
Radiator reservoir x Fan shroud 5.0 51 44 in.*lbf
Oil reservoir x fan shroud 5.0 51 44 in.*lbf
Fan shroud x Radiator assembly 5.0 51 44 in.*lbf
Fluid coupling fan x Water pump 5.0 51 44 in.*lbf

w/ A/C:

Compressor and magnet clutch x Compressor mounting bracket

25 255 18

w/ A/C

Compressor mounting bracket x Cylinder head assembly

85 870 63
Timing belt cover sub-assembly x Timing gear case 11 112 8
Crankshaft pulley x Crankshaft 235 2,400 173

w/ A/C

Vane pump drive pulley x Crankshaft pulley

18 184 13

w/o A/C

Vane pump drive pulley x Crankshaft pulley

19 195 14
Air cleaner assembly x Body 14 143 10
No. 1 engine under cover x Frame 28 286 21
No. 2 engine under cover x Frame 28 286 21
Cylinder head cover sub-assembly x Cylinder head 12 122 9
Cylinder head x cylinder block 1st 78 800 58
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
Injection pump assembly x Injection pump stay 18 184 13
Injection pump stay x Cylinder block 21 214 15
Intake pipe assembly x Cylinder head 12 122 10
Venturi x Intake manifold 12 122 10

For use with SST

Injection pipe x Nozzle holder and nozzle set

21 214 15

For use without SST

Injection pipe x Injection pump assembly

24.5 250 18
Pipe clamp x Injection pipe 5.0 51 44 in.*lbf
No. 1 Exhaust manifold heat insulator x Exhaust manifold for bolt A 18 185 13
for bolt B 19 195 14
Exhaust manifold x Cylinder head 52 530 38
Intake manifold x Cylinder head 24 245 18
Camshaft bearing cap x Cylinder head 25 255 18
Camshaft Oil seal retainer x Cylinder head 18 185 13
No. 2 Timing belt cover x Cylinder head 18 185 13
Camshaft timing pulley x Camshaft 98 1,000 72
Hood sub-assembly x Body 13 133 10
Battery bracket x Body 5.0 51 44 in.*lbf
Radiator assembly x Body 12 122 9
Engine room junction block wire x Engine room junction block 13 133 10
Ground cable x Body 30 306 22
Front exhaust pipe assembly x Exhaust manifold 62 632 46
Flywheel sub-assembly x Crankshaft 122.5 1,249 90
Clutch cover assembly x Flywheel sub-assembly 19 195 14
Rear end plate x Cylinder block 27 275 20
Vane pump pulley x Vane pump assembly 43 439 32
Vane pump assembly x Pump bracket 63 642 47
Glow plug assembly x Cylinder head 13 133 10
Nozzle holder and nozzle set x Cylinder head 64 650 47
Nozzle leakage pipe assembly x nozzle holder and nozzle set 30 306 22
Water by-pass hose union x Cylinder block 39 400 29
Cylinder block water drain cock sub-assembly x Cylinder block 57 580 42
Water outlet housing x Cylinder head 19 194 14
Pump bracket x Cylinder block for bolt A 78 795 58
for bolt B 57 581 42
Injection pump drive pulley x Injection pump assembly 64 652 47
Oil dipstick guide x Intake manifold 23.5 240 17
Oil dipstick guide x Cylinder head 39 398 29
Crankshaft position sensor x Cylinder block 5.0 51 44 in.*lbf
Engine oil pressure switch assembly x Cylinder block 15 155 11
No. 1 front engine mounting bracket RH x Cylinder block 49 500 36
Oil filter bracket sub-assembly x Cylinder block 30 306 22

w/o A/C:

Fan belt adjusting bar x Cylinder block

45 459 33
Idler bracket x Front engine mounting bracket RH 49 500 36
Water pump x Timing gear case 22.5 229 17
Engine rear oil seal retainer x Cylinder block 13 133 10
Oil strainer sub-assembly x Cylinder block 18 184 13
Oil strainer sub-assembly x Timing gear case 21 214 15
Timing gear case sub-assembly x Cylinder block 22.5 229 17
No. 1 timing belt idler sub-assembly x Timing gear case 44 449 32
No. 2 timing belt idler sub-assembly x Timing gear case 33 337 24
Oil pan x Cylinder block 18 184 13
Oil pan x Timing gear case 18 184 13
Drain plug x Oil pan sub-assembly 35 350 25
Crankshaft bearing cap x Cylinder block 105 1,071 77
Connecting rod cap x Connecting rod 1st 54 551 40
2nd Turn 90° Turn 90° Turn 90°
No. 1 oil nozzle sub-assembly x Cylinder block 25.5 260 19
No. 1 taper screw plug x Cylinder block 20 204 15
Cylinder block oil orifice x Cylinder block 11 112 8