2KD-FTV STARTING SERVICE DATA

for 2.0 kW Type Starter No-load characteristics current 100 A or less at 11.5 V
Starter armature assembly Maximum circle runout 0.05 mm (0.0020 in.)
Standard commutator diameter 35.0 mm (1.378 in.)
Minimum commutator diameter 34.0 mm (1.339 in.)
Standard undercut depth 0.7 mm (0.028 in.)
Minimum undercut depth 0.2 mm (0.008 in.)
Segments Below 1 Ω
Segment - Coil core 10 kΩ or higher
Brush length Standard length 15.0 mm (0.591 in.)
Minimum length 9.0 mm (0.354 in.)
Brush spring Standard spring installed load

21.5 to 27.5N

(2.2 to 2.8 kgf*cm, 4.8 to 6.2 in.*lbf)

Minimum spring installed load 12.7 N (1.3 kgf*cm, 2.9 in.*lbf)
Starter yoke Lead wire - Field coil brush lead Below 1 Ω
Shunt coil terminals 1.5 to 1.9 Ω at 20°C(68°F)
Brush holder Positive brush - Negative brush 10 kΩ or higher
Magnet starter switch Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Body Below 2 Ω
for 2.2 kW Type Starter No-load characteristics current 123 A or less at 11.5 V
Starter armature Maximum circle runout 0.04 mm (0.0016 in.)
Standard circle runout 0.02 mm (0.0008 in.)
Standard commutator diameter 32.2 mm (1.2783 in.)
Minimum commutator diameter 31.1 mm (1.2347 in.)
Standard undercut depth 0.9 mm (0.03543 in.)
Minimum undercut depth 0.4 mm (0.0157 in.)
Segments Below 1.7 Ω
Segment - Coil core 10 kΩ or higher
Brush Standard length 14.0 mm (0.5558 in.)
Minimum length 9.0 mm (0.354 in. )

Tester connection

A-B

10 kΩ or higher

Tester connection

A-C

10 kΩ or higher

Tester connection

A-D

Below 1 Ω

Tester connection

B-C

Below 1 Ω

Tester connection

B-D

10 kΩ or higher

Tester connection

C-D

10 kΩ or higher
Magnet starter switch Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Body Below 2 Ω
for 2.7 kW Type Starter No-load characteristics current 180 A or less at 11 V
Starter armature assembly Maximum circle runout 0.05 mm (0.0020 in.)
Standard commutator diameter 36.0 mm (1.417 in.)
Minimum commutator diameter 35.0 mm (1.378 in.)
Standard undercut depth 0.7 mm (0.028 in.)
Minimum undercut depth 0.2 mm (0.008 in.)
Segments Below 1 Ω
Segment - Coil core 10 kΩ or higher
Brush length Standard length 20.5 mm (0.814 in.)
Minimum length 11.0 mm (0.433 in.)
Brush spring Standard spring installed load

26 to 45N

(3 to 5 kgf*cm, 5.8 to 10.1 in.*lbf)

Minimum spring installed load

12 N

(1 kgf*cm, 2.8 in.*lbf)

Starter yoke Lead wire - Field coil brush lead Below 1 Ω
Lead wire - Starter yoke body 10 kΩ or higher
Brush holder Positive brush - Negative brush 10 kΩ or higher
Magnet starter switch Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Body Below 2 Ω
Glow plug Resistance Approx. 0.95 Ω
Glow plug (for DPF) Approx. 1.0 Ω
ECT sensor Resistance

Approx. 20°C(68°F)

2.32 to 2.59 kΩ

Approx. 80°C(176°F)

0.310 to 0.326 kΩ

Starter relay

Specified resistance

3-5

10 kΩ or higher

Below 1 Ω

(when battery voltage is applied to terminal 1 and 2)

Glow relay

Specified resistance

3-5

10 kΩ or higher

Below 1 Ω

(when battery voltage is applied to terminal 1 and 2)