COMPRESSOR(for 8GR-FKS) REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. PRECAUTION

    Note

    Do not race the engine before replacing the compressor assembly with pulley

  2. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  3. REMOVE RADIATOR COVER PLATE

    Click here

  4. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  5. REMOVE LOWER RADIATOR AIR DEFLECTOR

    Click here

  6. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  7. REMOVE NO. 1 AIR CLEANER INLET

    Click here

  8. REMOVE FAN AND GENERATOR V BELT

    Click here

  9. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH


    1. B006GYK

      Remove the 2 bolts and radiator support to crossmember brace sub-assembly LH.

  10. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. B006ENY

      Disconnect the connector.

    2. B006BGG

      Detach the clamp.

    3. B006BC9

      Remove the bolt and disconnect the discharge hose sub-assembly from the compressor assembly with pulley.

      Note

      Do not apply excessive force to the discharge hose sub-assembly.

    4. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  11. REMOVE SUCTION HOSE SUB-ASSEMBLY


    1. B006CBKC01
      B006AHR Bolt
      B006EC9 Nut

      Remove the nut, bolt and suction hose sub-assembly.

      Note

      Do not apply excessive force to the suction hose sub-assembly.

    2. Remove the 2 O-rings from the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  12. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY


    1. B006A17

      Disconnect the connector.

    2. B0069R9

      Remove the bolt and disconnect the wiring harness clamp bracket.

    3. B006E7CC01
      B006AHR Bolt
      B006EC9 Nut

      Remove the 2 bolts, 2 nuts and compressor assembly with pulley.

    4. B006FDW

      Using an E8 "TORX" socket wrench, remove the 2 stud bolts.