QUARTER WINDOW GLASS INSTALLATION

INSTALL QUARTER WINDOW GLASS SPACER

Using a brush or sponge, coat the application area of a new quarter window glass spacer with primer G.
Note:
- Do not apply too much primer G.
- Allow the primer G to dry for 3 minutes or more.
- Throw away any leftover primer G.
Tip:
If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

except Chrome Plated Type:

Install the new quarter window glass spacer to the quarter window assembly as shown in the illustration.

*A	Back Side	-	-
*a	Edge Of Curved Surface	-	-

Standard Dimension


Area	Dimension
a	41.8 mm (1.646 in.)
b	24.0 mm (0.945 in.)

for Chrome Plated Type:

Install the new quarter window glass spacer to the quarter window assembly as shown in the illustration.

*A	Back Side	-	-

Standard Dimension


Area	Dimension
a	33.0 mm (1.30 in.)
b	15.0 mm (0.591 in.)

INSTALL QUARTER WINDOW CLIP

Using a brush or sponge, coat the application area of 2 new quarter window clips with primer G.
Note:
- Do not apply too much primer G.
- Allow the primer G to dry for 3 minutes or more.
- Throw away any leftover primer G.
Tip:
If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

except Chrome Plated Type:

Install the 2 new quarter window clips to the quarter window assembly as shown in the illustration.

*A	Back Side	-	-
*a	Edge Of Curved Surface	-	-

Standard Dimension


Area	Dimension
a	86.8 mm (3.42 in.)
b	53.4 mm (2.10 in.)
c	72.1 mm (2.84 in.)
d	34.1 mm (1.34 in.)

for Chrome Plated Type:

Install the 2 new quarter window clips to the quarter window assembly as shown in the illustration.

*A	Back Side	-	-

Standard Dimension


Area	Dimension
a	22.0 mm (0.866 in.)
b	38.5 mm (1.52 in.)
c	62.7 mm (2.47 in.)
d	25.0 mm (0.984 in.)

INSTALL QUARTER WINDOW ASSEMBLY

Using a brush, coat the installation surfaces on the vehicle body with primer M.
Note:
- Do not coat the adhesive with primer M.
- Do not apply too much primer M.
- Allow the primer M to dry for 3 minutes or more.
- Throw away any leftover primer M.
Tip:
If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

except Chrome Plated Type:

Using a brush or a sponge, coat the adhesive application area of the quarter window assembly with primer G.

*A	Back Side	-	-
	Primer G	-	-

Standard Dimension


Area	Dimension
a	6.0 mm (0.236 in.)
b	14.0 mm (0.551 in.)
c	22.0 mm (0.866 in.)
d	11.2 mm (0.441 in.)
e	14.0 mm (0.551 in.)
f	6.0 mm (0.236 in.)
g	14.0 mm (0.551 in.)

Note:

Do not apply too much primer G.
Allow the primer G to dry for 3 minutes or more.
Throw away any leftover primer G.

Tip:

If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

for Chrome Plated Type:

Using a brush or a sponge, coat the adhesive application area of the quarter window assembly with primer G.

*A	Back Side	-	-
	Primer G	-	-

Standard Dimension


Area	Dimension
a	9.0 mm (0.354 in.)
b	22.0 mm (0.866 in.)
c	12.2 mm (0.480 in.)
d	9.0 mm (0.354 in.)
e	14.0 mm (0.551 in.)

Note:

Do not apply too much primer G.
Allow the primer G to dry for 3 minutes or more.
Throw away any leftover primer G.

Tip:

If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

Apply adhesive to the quarter window assembly.

Adhesive

Toyota Genuine Windshield Glass Adhesive or equivalent

*a	Nozzle

Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension


Area	Dimension
a	12.0 mm (0.472 in.) or more
b	8.0 mm (0.315 in.) or more

Load the sealer gun with the cartridge.

except Chrome Plated Type:

Apply adhesive to the quarter window assembly as shown in the illustration.

*A	Back Side	-	-
*a	Adhesive positioning ceramic notch	*b	Adhesive positioning center line
	Adhesive	-	-

Standard Dimension


Area	Dimension
a	13.0 mm (0.512 in.)
b	8.0 mm (0.315 in.)
c	18.2 mm (0.717 in.)
d	13.4 mm (0.528 in.)
e	14.0 mm (0.551 in.)

for Chrome Plated Type:

Apply adhesive to the quarter window assembly as shown in the illustration.

*A	Back Side	-	-
*a	Adhesive positioning ceramic notch	*b	Adhesive positioning center line
	Adhesive	-	-

Standard Dimension


Area	Dimension
a	4.0 mm (0.157 in.)
b	8.0 mm (0.315 in.)
c	4.0 mm (0.157 in.)
d	7.0 mm (0.276 in.)

Install the quarter window assembly to the vehicle body.

Using suction cups, engage the 2 clips to install the quarter window assembly.
Note:
- Check that the clips are engaged to the vehicle body correctly.
- Check the clearance between the vehicle body and quarter window assembly.
Lightly press the outer surface of the quarter window assembly to ensure that the quarter window assembly is securely fit to the vehicle body.

Tip:
Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.
Using a scraper, remove any excess or protruding adhesive.

Hold the quarter window assembly using protective tape until the applied adhesive becomes hard.

Note:

Do not drive the vehicle for the time described in the table below.

Minimum Time


Temperature	Minimum Time prior to Driving Vehicle
35°C (95°F)	1 hour and 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

INSPECT FOR LEAK AND REPAIR

After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
If water leaks into the cabin, allow the water to dry and add adhesive.
Remove the protective tape.

INSTALL INNER ROOF SIDE GARNISH LH

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INSTALL ROOF SIDE GARNISH END COVER LH

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INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH

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INSTALL INNER ROOF SIDE GARNISH COVER LH (w/o Luggage Compartment Room Light)

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INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY (w/ Luggage Compartment Room Light)

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INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

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