1GR-FE STARTING SERVICE DATA

Starter

Rated voltage and output power

No-load characteristics current 90 A or less at 11.5 V
for 1.4 kW Type Starter armature assembly

Commutator

Standard diameter

30.0 mm (1.18 in.)

Commutator

Minimum diameter

29.0 mm (1.14 in.)
Maximum runout 0.05 mm (0.00197 in.)
Standard under cut depth 0.6 mm (0.0236 in.)
Minimum under cut depth 0.2 mm (0.00787in.)
Starter brush holder Standard spring load 18 to 24 N (1.8 to 2.4 kgf, 4.0 to 5.3 lbf)
Minimum spring load 12 N (1 kgf, 2.7 lbf)
Positive (+) brush holder - Negative (-) brush holder 10 kΩ or higher
Starter yoke assembly Lead wire - Brush Below 1 Ω
Starter yoke body - Brush 10 kΩ or higher
Starter armature assembly Segments Below 1 Ω
Segment - Coil core 10 kΩ or higher
Magnet starter switch assembly Terminal C - Terminal 50 Below 1 Ω
Magnet starter switch body - Terminal 50 Below 2 Ω
Brush length Standard length 15.5 mm (0.610 in.)
Minimum length 8.5 mm (0.335 in.)
for 1.6 kW Type Starter armature assembly Standard depth 3.1 mm (0.122 in.)
Maximum depth 3.8 mm (0.150 in.)
Starter armature assembly resistance Segments Below 1 Ω
Segment - Coil core 10 kΩ or higher
Starter commutator end frame assembly Positive (+) brush - Negative (-) brush 10 kΩ or higher
Repair service starter kit Terminal C - Terminal 50 Below 1 Ω
Repair service starter kit body - Terminal 50 Below 2 Ω
Brush length Standard length 9.0 mm (0.354 in.)
Minimum length 4.0 mm (0.158 in.)
Snap ring Maximum length 5.0 mm (0.197 in.)
Starter relay Standard resistance 3 - 5 10 kΩ or higher

Below 1 Ω

(when battery voltage is applied to terminals 1 and 2)

Ignition switch

Tester connection

-

Switch condition

Lock

10 kΩ or higher

Tester connection

2 (ACC) - 4 (AM1)

Switch condition

ACC

Below 1 Ω

Tester connection

1 (IG1) - 4 (AM1)

2 (ACC) - 4 (AM1)

5 (AM2) - 6 (IG2)

Switch condition

ON

Below 1 Ω

Tester connection

1 (IG1) - 4 (AM1)

3 (ST1) - 4 (AM1)

5 (AM2) - 6 (IG2)

5 (AM2) - 7 (ST2)

Switch condition

Start

Below 1 Ω