FRONT DIFFERENTIAL OIL SEAL REPLACEMENT

PROCEDURE

  1. REMOVE REAR ENGINE UNDER COVER LH

    Click here

  2. REMOVE REAR ENGINE UNDER COVER RH

    Click here

  3. DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID

    1. C289692

      Remove the refill plug and gasket from the continuously variable transaxle assembly.

    2. C289693

      Using a 6 mm hexagon socket wrench, remove the overflow plug and gasket from the continuously variable transaxle assembly.

    3. C289694E02

      Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the transaxle oil (CVT) pan sub-assembly.

      Tip:

      Removing the No. 1 transmission oil filler tube will drain all oil in the transaxle oil (CVT) pan sub-assembly.

      Table 1. Text in Illustration

      *1

      No. 1 Transmission Oil Filler Tube

    4. Using a 6 mm hexagon socket wrench, install the No. 1 transmission oil filler tube to the transaxle oil (CVT) pan sub-assembly.

      1.7 N*m

      17 kgf*cm

      15 in.*lbf

    5. Using a 6 mm hexagon socket wrench, temporarily install the overflow plug and gasket to the continuously variable transaxle assembly.

      Tip:

      Reuse the old gasket as the overflow plug will be removed again to adjust the fluid level.

    6. Temporarily install the gasket and refill plug to the continuously variable transaxle assembly.

      Tip:

      Reuse the old gasket as the refill plug will be removed again to adjust the fluid level.

  4. REMOVE FRONT DRIVE SHAFT ASSEMBLY

    (Click here)

  5. REMOVE FRONT DRIVE SHAFT OIL SEAL LH

    1. C160542E05

      Using SST, remove the front drive shaft oil seal LH from the continuously variable transaxle assembly.

      09308-00010

  6. REMOVE FRONT DRIVE SHAFT OIL SEAL RH

    1. C160541E02

      Using SST, remove the front drive shaft oil seal RH from the continuously variable transaxle assembly.

      09308-00010

  7. INSTALL FRONT DRIVE SHAFT OIL SEAL LH

    1. C269119E02

      Apply MP grease to the lip of a new front drive shaft oil seal LH.

    2. Using SST and a hammer, install the front drive shaft oil seal LH to the continuously variable transaxle assembly.

      09387-00010

      09950-70010

      09951-07150

      Standard depth

      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      Note:

      • Be sure to install the front drive shaft oil seal LH in the correct direction.

      • Make sure to install the front drive shaft oil seal LH as specified, otherwise malfunctions such as a fluid leak will occur.

  8. INSTALL FRONT DRIVE SHAFT OIL SEAL RH

    1. C160540E03

      Apply MP grease to the lip of a new front drive shaft oil seal RH.

    2. Using SST and a hammer, install the front drive shaft oil seal RH to the continuously variable transaxle assembly.

      09554-14010

      09950-70010

      09951-07100

      Standard depth

      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      Note:

      • Be sure to install the front drive shaft oil seal RH in the correct direction.

      • Make sure to install the front drive shaft oil seal RH as specified, otherwise malfunctions such as a fluid leak will occur.

  9. INSTALL FRONT DRIVE SHAFT ASSEMBLY

    (Click here)

  10. ADD CONTINUOUSLY VARIABLE TRANSAXLE FLUID

    (Click here)

  11. INSPECT FOR FLUID LEAK

  12. INSTALL REAR ENGINE UNDER COVER RH

    Click here

  13. INSTALL REAR ENGINE UNDER COVER LH

    Click here