FRONT SIDE FIX WINDOW GLASS INSTALLATION

PROCEDURE


  1. CLEAN FRONT SIDE FIX WINDOW ASSEMBLY


    1. Clean the outer edges of the front side fix window assembly with a non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass or clips.

  2. INSTALL FRONT SIDE FIX WINDOW ASSEMBLY


    1. Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.

      B005XP6E03
      Text in Illustration
      *1 Primer M *2 Brush
      *3 Adhesive - -
      *a CORRECT *b WRONG
      *c Edge of Curved Surface - -

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

    2. Using a brush or a sponge, apply Primer M to the contact surface of the front side fix window assembly.

      B005Y5CE03
      Text in Illustration
      *A Back Side - -
      *1 Primer M *2 Adhesive Center
      *3 Ceramic Notch - -
      Standard Dimension
      Area Dimension
      a 12.0 mm (0.472 in.) or more
      b 20.4 mm (0.803 in.) or more

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

      Note


      • To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.

      • Do not apply too much primer M.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

    3. Apply adhesive to the front side fix window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. B005XIQE01

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.)
        d 6.0 mm (0.236 in.)
      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the front side fix window assembly as shown in the illustration.

        B005XRCE02
        Text in Illustration
        *A Back Side - -
        *1 Adhesive *2 Adhesive Center
        *3 Ceramic Notch - -
        Standard Dimension
        Area Dimension
        a 9.7 mm (0.382 in.)
        b 6.0 mm (0.236 in.)
        c 15.0 mm (0.591 in.)
        d 16.1 mm (0.634 in.)
        e 8.5 mm (0.335 in.)
        f 9.0 mm (0.354 in.)
    4. Install a new front side fix window assembly to the vehicle body.


      1. Engage the 3 clips to install the front side fix window assembly.

      2. Hold the front side fix window assembly in place securely with protective tape or equivalent until the adhesive hardens.

        Note


        • Allow the primer to dry for 3 minutes or more.

        • Check that the clips are attached to the body correctly.

        • Check the clearance between the body and glass.

      3. Lightly press the outer surface of the glass to ensure that the glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      4. Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
  3. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  4. INSTALL LOWER FRONT PILLAR GARNISH

    Click here

  5. INSTALL FRONT PILLAR GARNISH

    Click here

  6. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP

    for LH side Click here

    for RH side Click here