HEADLIGHT ASSEMBLY REPAIR

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • If the installation area of the headlight assembly is damaged, use the supply retainer for low-cost repair.

  • Ensure that the headlight assembly is not damaged.

PROCEDURE


  1. INSTALL UPPER HEADLIGHT PROTECTOR RETAINER


    1. A005D8E

      Cut off the part shaded in the illustration and sand smooth with sandpaper.

      Note

      After cutting off the part, place the upper headlight protector retainer against the bosses and gradually file away the old bracket if it interferes with the installation of the supply retainer.

    2. A005EMU

      Install the upper headlight protector retainer with the 2 screws.

  2. INSTALL UPPER NO. 2 HEADLIGHT PROTECTOR RETAINER


    1. A005DJ1

      Cut off the part shaded in the illustration and sand smooth with sandpaper.

      Note

      After cutting off the part, place the upper No. 2 headlight protector retainer against the bosses and gradually file away the old bracket if it interferes with the installation of the supply retainer.

    2. A005AAN

      Install the upper No. 2 headlight protector retainer with the 2 screws.

  3. REMOVE UPPER HEADLIGHT PROTECTOR RETAINER LH


    1. A005E13

      Cut off the part shaded in the illustration and sand smooth with sandpaper.

      Note

      After cutting off the part, place the upper headlight protector retainer LH against the bosses and gradually file away the old bracket if it interferes with the installation of the supply retainer.

    2. A005CHN

      Install the upper headlight protector retainer LH with the 2 screws.

  4. INSTALL LOWER HEADLIGHT PROTECTOR RETAINER


    1. A005DSN

      Cut off the part shaded in the illustration and sand smooth with sandpaper.

      Note

      After cutting off the part, place the lower headlight protector retainer against the bosses and gradually file away the old bracket if it interferes with the installation of the supply retainer.

    2. A005AME

      Install the lower headlight protector retainer with the 2 screws.

  5. INSTALL LOWER NO. 2 HEADLIGHT PROTECTOR RETAINER


    1. A005EHL

      Cut off the part shaded in the illustration and sand smooth with sandpaper.

      Note

      After cutting off the part, place the lower No. 2 headlight protector retainer against the bosses and gradually file away the old bracket if it interferes with the installation of the supply retainer.

    2. A005BM8

      Install the lower No. 2 headlight protector retainer with the 2 screws.