INSTALL NO. 1 FUEL SUCTION SUPPORT
Attach the 2 claws to the claw holes and install the fuel suction support.
INSTALL FUEL PUMP
Install the fuel pump harness.
Apply a light coat of gasoline to a new O-ring, and install it to the fuel pump.
Attach the 3 claws to the claw holes and install the fuel pump and suction filter assembly.
INSTALL NO. 1 FUEL SUB-TANK
Attach the 2 claws to the claw holes and install the fuel sub-tank.
Install the suction plate to the fuel sub-tank.
Install the 2 springs to the 2 shafts of the fuel suction plate.
Using needle-nose pliers, install 2 new E-rings to the 2 shafts.
Tech Tips
Slightly lower the sub-tank cap to install the E-rings.
Install the sub-tank cap.
Attach the 3 claws to the claw holes and install the fuel sub-tank cap.
Connect the 2 fuel tubes and fuel pump harness.
Install the tube part to the fuel sub-tank.
Attach the claw on the end of the tube to the claw hole. Install the tube to the 2 clamps on the fuel sub-tank.
Connect the fuel pump connector.
INSTALL FUEL SENDER GAUGE
Set the sender gauge to the fuel sub tank. Then slide the sender gauge downward to install it.
Connect the fuel sender gauge connector.
INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY TO FUEL TANK
Set the fuel pump gauge retainer on the fuel tank. While holding the fuel suction with pump and gauge tube, tighten the retainer one complete turn by hand.
Temporarily install SST (plate and 4 claws) to the fuel pump gauge retainer.
Tech Tips
Be sure to use 4 SST (claws) as shown in the illustration.
Engage SST (claws) securely with the fuel pump gauge retainer ribs to secure SST.
While pressing SST (claws) against the fuel pump gauge retainer ribs securely, install the 4 bolts.
Tech Tips
Install SST while pressing SST (claws) against the fuel pump gauge retainer (toward the center of SST).
Install SST (handle).
Using SST, tighten the retainer until the mark on the retainer aligns with mark A on the fuel tank as shown in the illustration.
Note
Do not use any tools other than those specified in this operation. Damage to the fuel pump gauge retainer or fuel tank may result.
Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.
Make sure to rotate SST (handle) horizontally. If SST (handle) is rotated at an angle, SST may come off.
Do not spin SST too fast or use an impact wrench as this may result in damage to components.
If SST comes off of the fuel pump gauge retainer, loosen SST (bolts) and reinstall SST.
Tech Tips
If the alignment is difficult, make sure the mark on the retainer is within range B on the fuel tank.
Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing SST, rotate the handle slowly to tighten the fuel pump gauge retainer.
The tips of SST (claws) can be fitted onto the ribs of the fuel pump gauge retainer.
Install the fuel tank return tube and fuel tank main tube to the fuel tank.
Install the 2 fuel tank tubes with the 2 tube joint clips.
Note
Check that there are no scratches or foreign objects on the connecting parts.
Check that the fuel tube joints are inserted securely.
Check that the tube joint clips are on the collars of the fuel tube joints.
After installing the tube joint clips, check that the fuel tube joints have not been pulled off.
INSTALL FUEL TANK ASSEMBLY
Install the fuel tank to the vehicle Click here.