HEATER WATER PUMP(for V35A-FTS AWD) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. INSTALL NO. 2 WIRING AIR INDICATOR HARNESS SUB-ASSEMBLY


    1. B006FLDC03
      B006GBM Tape

      Connect the connector.

    2. Attach the clamp to install the No. 2 wiring air indicator harness sub-assembly.

  2. INSTALL HEATER ACCESSORY ASSEMBLY


    1. B006BDQ

      Attach the 4 hose clips to the 2 water hoses.

    2. B006DVBC01
      B006AHR Bolt
      B006EC9 Nut
      B006FCW Connector

      Install the heater accessory assembly with the bolt and nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      If the removed nut is the same shape as that shown in the illustration, replace it the supplied replacement part.

      B006G7H

    3. Connect the connector.

    4. Connect 2 water hoses with its marking aligned as shown in the illustration.

      Note

      Do not apply excessive force to the water hose.

      B006BIPC01
      *a View A *b Water Hose Marking (Green)
      *c Hose Clip Installation Angle (120°) *d Water Hose Rotational Direction Aligning Position
      *e heater accessory assembly Rib *f OK
      *g NG *h Water Hose and Hose Clip Axial Direction Aligning Position
      *i Contact Position *j Water Hose End
      *k Hose Clip Installation Range (2 to 7 mm (0.0787 to 0.276 in.)) - -
      B006GBM Water Hose Marking (Green) Maximum Leeway - -

    5. Connect water hose with its marking aligned as shown in the illustration.

      Note

      Do not apply excessive force to the water hose.

      B006DCFC01
      *a View A *b Water Hose Marking (White)
      *c Hose Clip Installation Angle (120°) *d Water Hose Rotational Direction Aligning Position
      *e heater accessory assembly Rib *f OK
      *g NG *h Water Hose and Hose Clip Axial Direction Aligning Position
      *i Contact Position *j Water Hose End
      *k Hose Clip Installation Range (2 to 7 mm (0.0787 to 0.276 in.)) - -
      B006GBM Water Hose Marking (White) Maximum Leeway - -

    6. Connect water hose with its marking aligned as shown in the illustration.

      Note


      • Do not apply excessive force to the water hose.

      • The installation tolerance of the water hose rotation direction is within 1 paint mark width of the nominal position.

      B006FALC01
      *a View A *b Water Hose Marking (Yellow)
      *c Hose Clip Installation Angle (180°) *d Water Hose and Hose Clip Axial Direction Aligning Position
      *e Contact Position *f Water Hose End
      *g Hose Clip Installation Range (2 to 7 mm (0.0787 to 0.276 in.)) - -
      B006GBM Water Hose Marking (Yellow) Maximum Leeway - -

    7. Connect water hose with its marking aligned as shown in the illustration.

      Note


      • Do not apply excessive force to the water hose.

      • The installation tolerance of the water hose rotation direction is within 1 paint mark width of the nominal position.

      B006E59C01
      *a View A *b Water Hose Marking (Blue)
      *c Hose Clip Installation Angle (360°) *d Water Hose and Hose Clip Axial Direction Aligning Position
      *e Contact Position *f Water Hose End
      *g Hose Clip Installation Range (2 to 7 mm (0.0787 to 0.276 in.)) - -
      B006GBM Water Hose Marking (Blue) Maximum Leeway - -
    8. B006BFPC01
      *1 Water Hose
      *2 Clamp
      *a Marking

      Attach the clamp.

      Note

      Make sure the marking is hidden in the clamp.

    9. B006DF6

      w/ In-tank Oil Cooler


      1. Attach the clamp.

  3. INSTALL NO. 3 ENGINE WIRE


    1. B006FQFC01
      B006AHR Bolt
      B006EC9 Nut

      Attach the clamp.

    2. Install the No. 3 engine wire with the bolt and nut.

      Note

      If the removed nut is the same shape as that shown in the illustration, replace it the supplied replacement part.

      B006G7H
      Torque:
      Bolt
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  4. INSTALL ENGINE WIRE


    1. B006B1T

      Attach the clamp.

    2. Install the engine wire with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. INSTALL RADIATOR RESERVE TANK ASSEMBLY

    Click here

  6. INSTALL AIR CLEANER WITH ELEMENT ASSEMBLY RH

    Click here

  7. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH


    1. B006EKY

      Install the radiator support to crossmember brace sub-assembly RH with the 2 bolts.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  8. ADD ENGINE COOLANT

    Click here

  9. INSPECT FOR COOLANT LEAK

    Click here

  10. INSTALL ENGINE UNDER COVER BRACKET RH

    Click here

  11. CONNECT NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  12. INSTALL LOWER RADIATOR AIR DEFLECTOR

    Click here

  13. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  14. INSTALL RADIATOR COVER PLATE

    Click here

  15. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here