1ND-TV ENGINE MECHANICAL TORQUE SPECIFICATIONS

No. 3 engine cover bracket x No. 1 EGR cooler bracket (w/o Glow Plug Controller)

Valve adjusting screw x Valve adjusting nut

with SST

without SST

Harness bracket (for LHD) x Cylinder head cover sub-assembly

Harness bracket (for RHD) x Cylinder head cover sub-assembly

Water by-pass pipe sub-assembly x Water outlet sub-assembly

Crankshaft damper sub-assembly x Crankshaft

Engine mounting insulator sub-assembly RH x Engine mounting bracket RH

Bolt

Nut (A)

Nut (B)

Cooler pipe clamp bracket x Engine mounting insulator sub-assembly RH

Radiator reserve tank assembly x Body

Front exhaust pipe assembly x No. 2 exhaust manifold converter sub-assembly

Flywheel sub-assembly x Crankshaft

1st

2nd

No. 1 engine hanger x Cylinder head sub-assembly

No. 2 engine hanger x Cylinder head sub-assembly

Cylinder block side cover x Cylinder block sub-assembly

No. 2 manifold support bracket x Cylinder block sub-assembly

Manifold support bracket x Cylinder block sub-assembly

Exhaust manifold converter sub-assembly x Turbocharger sub-assembly

Exhaust manifold converter sub-assembly x Manifold support bracket

Wiring harness clamp bracket x Timing chain cover sub-assembly

No. 2 air tube x Diesel throttle body assembly

No. 2 air tube x Oil pan sub-assembly

Engine mounting insulator LH x Body

Engine mounting insulator sub-assembly RH x Body

Cooler pipe clamp bracket x Engine mounting insulator sub-assembly RH

Radiator reserve tank assembly x Body

Engine mounting insulator LH x Engine mounting bracket LH

Engine mounting insulator sub-assembly RH x Engine mounting bracket RH

Nut A

Nut B

Front crossmember sub-assembly x Body

Front engine mounting insulator x Front crossmember sub-assembly

No. 1 clutch hose x Accumulator to flexible hose tube

Rear engine mounting insulator x Rear engine mounting bracket

Front engine mounting insulator x Front engine mounting bracket

Stud bolt x Oil pan sub-assembly

Compressor assembly with pulley x Oil pan sub-assembly

Transmission control cable assembly x Rear engine mounting bracket

Inter cooler air hose x No. 1 air tube

Inter cooler air hose x Intercooler assembly

No. 3 air hose x Intake air connector with diesel throttle body

No. 3 air hose x Intercooler assembly

No. 2 battery carrier x Body

Air cleaner bracket x Engine mounting insulator LH

Fuel filter support x Air cleaner bracket

Fuel filter support x Body

Glow plug relay assembly x Fuel filter support

No. 3 engine wire x Manual transaxle assembly

Engine wire x Engine room relay block and junction block assembly

Air cleaner case sub-assembly x Air cleaner bracket

Battery clamp sub-assembly x Body

Bolt

Nut

Positive (+) cable x Positive (+) battery terminal

Negative (-) cable x Negative (-) battery terminal

Stud bolt x Oil pan sub-assembly

A

B

Oil pan sub-assembly x Cylinder block sub-assembly

Engine oil level sensor x Oil pan sub-assembly

No. 2 oil pan sub-assembly x Oil pan sub-assembly

Oil pan drain plug x No. 2 oil pan sub-assembly

Oil filter bracket sub-assembly x Oil pan sub-assembly

Oil cooler assembly x Oil filter bracket sub-assembly

Cylinder head sub-assembly x Cylinder block sub-assembly

1st

2nd

3rd

4th

Oil pump drive shaft gear x Oil pump assembly

Camshaft timing sprocket x Camshaft

No. 1 chain vibration damper x Cylinder block sub-assembly

No. 1 chain vibration damper x Cylinder head sub-assembly

No. 1 chain tensioner assembly x Cylinder block sub-assembly

Inlet water housing x Timing chain cover sub-assembly

Oil check valve sub-assembly x Timing chain cover sub-assembly

Timing chain cover sub-assembly x Cylinder head assembly, Cylinder block sub-assembly, Oil pan sub-assembly

Bolt (A), (B), Nut

Bolt C

Oil pressure switching valve assembly x Timing chain cover sub-assembly

Camshaft position sensor x Timing chain cover sub-assembly

No. 2 timing chain cover x Timing chain cover sub-assembly

Engine mounting bracket RH x Cylinder head sub-assembly

Engine mounting bracket RH x Cylinder block sub-assembly

Cylinder head cover sub-assembly x Cylinder head sub-assembly

Water inlet x Inlet water housing

No. 2 oil pan cover silencer x Oil pan sub-assembly

Oil pan cover x Oil pan sub-assembly

No. 2 turbocharger stay x Cylinder head sub-assembly

Harness bracket x Timing chain cover sub-assembly

V-ribbed belt tensioner assembly x Timing chain cover sub-assembly

Vacuum pump assembly x Cylinder head sub-assembly

Water inlet pipe x Cylinder block sub-assembly

Water by-pass pipe sub-assembly x Outlet water sub-assembly

Water by-pass pipe sub-assembly x Cylinder block sub-assembly

Common rail assembly x Cylinder head sub-assembly

Glow plug assembly x Cylinder head sub-assembly

No. 1 glow plug connector x Glow plug assembly

No. 2 nozzle leakage pipe x Fuel pump protector

Bolt (A)

Bolt (B)

No. 1 fuel hose x Supply pump assembly

Fuel inlet pipe sub-assembly x No. 1 nozzle holder clamp

Fuel inlet pipe sub-assembly x Cylinder head sub-assembly and common rail assembly

No. 2 injection pipe clamp x Fuel inlet pipe sub-assembly

Intake air connector with diesel throttle body x Cylinder head sub-assembly

Engine oil level dipstick guide x Intake air connector with diesel throttle body

Harness bracket x Cylinder head cover sub-assembly (for LHD)

Harness bracket x Cylinder head cover sub-assembly (for RHD)

No. 1 EGR cooler bracket x Cylinder head sub-assembly

EGR with cooler pipe assembly x Cylinder head sub-assembly

Generator bracket x Engine mounting bracket RH

Engine cover bracket x Engine mounting bracket RH

Stud bolt x Cylinder head sub-assembly

(A)

(B)

(C), (D)

No. 1 with head taper screw plug x Cylinder head sub-assembly

Valve rocker arm pivot x Cylinder head sub-assembly

Stud bolt x Cylinder block sub-assembly

No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly

Crankshaft bearing cap x Cylinder block sub-assembly

1st

2nd

Connecting rod cap x Connecting rod

1st

2nd

Tube connector x Cylinder block sub-assembly