COMPRESSOR(for V35A-FTS 2WD) REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. PRECAUTION

    Note

    Do not race the engine before replacing the compressor assembly with pulley

  2. AIR SUSPENSION CONTROL PROHIBITED (w/ Air Suspension)

    Click here

  3. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  4. REMOVE RADIATOR COVER PLATE

    Click here

  5. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  6. REMOVE LOWER RADIATOR AIR DEFLECTOR

    Click here

  7. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

    Click here

  8. DISCONNECT NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  9. REMOVE OIL PAN PROTECTOR

    Click here

  10. REMOVE FAN AND GENERATOR V BELT

    Click here

  11. DRAIN ENGINE COOLANT

    Click here

  12. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH


    1. B006EKY

      Remove the 2 bolts and radiator support to crossmember brace sub-assembly RH.

  13. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH


    1. B006GYK

      Remove the 2 bolts and radiator support to crossmember brace sub-assembly LH.

  14. REMOVE AIR CLEANER WITH ELEMENT ASSEMBLY RH

    Click here

  15. REMOVE AIR CLEANER WITH ELEMENT ASSEMBLY LH

    Click here

  16. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. B006CWX

      Remove the nut and disconnect the suction hose sub-assembly from the air conditioning tube and accessory assembly.

      Note

      Do not apply excessive force to the suction hose sub-assembly from the air conditioning tube and accessory assembly.

    2. Remove the O-ring from the suction hose sub-assembly

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  17. REMOVE NO. 13 CONNECTOR HOLDER


    1. B006A41C01
      *a Clamp
      *b Guide

      Disconnect the connector.

    2. Detach the clamp and guide and remove the No. 13 connector holder from the air cleaner support bracket assembly.

  18. REMOVE AIR CLEANER SUPPORT BRACKET ASSEMBLY


    1. B006BRL

      Remove the 2 bolts and air cleaner support bracket assembly.

  19. REMOVE NO. 2 AIR TUBE ASSEMBLY

    Click here

  20. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY (for Bank 2)

    Click here

  21. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. B006E9Q

      Remove the bolt and disconnect the discharge hose sub-assembly from the compressor assembly with pulley.

      Note

      Do not apply excessive force to the discharge hose sub-assembly.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  22. REMOVE SUCTION HOSE SUB-ASSEMBLY


    1. B006DZB

      Remove the bolt and suction hose sub-assembly from the compressor assembly with pulley.

      Note

      Do not apply excessive force to the suction hose sub-assembly.

    2. Remove the O-ring from the suction hose sub-assembly

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  23. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY


    1. B0069P9

      Disconnect the connector.

    2. B006AJYC01
      B006AHR Bolt
      B006EC9 Nut

      Remove the 2 bolts and 2 nuts and compressor assembly with pulley.

    3. B006D1N

      Using an E8 "TORX" socket wrench, remove the 2 stud bolts.