EGR VALVE (w/o DPF) REMOVAL


  1. REMOVE NO. 1 ENGINE UNDER COVER (for Cold Area Specification Vehicles)


    1. Remove the 4 bolts and No. 1 engine under cover.

  2. REMOVE NO. 2 ENGINE UNDER COVER (for Cold Area Specification Vehicles)


    1. Remove the 6 bolts and No. 2 engine under cover.

  3. REMOVE NO. 2 ENGINE SERVICE HOLE COVER (for Standard Body)


    1. Detach the clips and fold back the carpet.

    2. B007TSQ

      Remove the 3 bolts and No. 2 engine service hole cover.

  4. REMOVE DIESEL THROTTLE BODY ASSEMBLY

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  5. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY (for Automatic Transmission)


    1. B007OTJE02

      Remove the 2 bolts and transmission oil filler tube sub-assembly.

    2. Remove the O-ring from the oil filler tube sub-assembly.

  6. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. B007S8B

      Remove the bolt and engine oil level dipstick guide.

    2. Remove the O-ring from the engine oil level dipstick guide.

  7. DISCONNECT NO. 1 GAS FILTER


    1. B007OW3

      Remove the bolt and disconnect the vacuum hose together with the No. 1 gas filter.

  8. REMOVE INTAKE AIR TEMPERATURE SENSOR


    1. Disconnect the intake air temperature sensor connector.

    2. B007QETE01

      Using a 22 mm ball joint lock nut wrench, remove the intake air temperature sensor.

    3. Remove the gasket from the intake air temperature sensor.

  9. REMOVE VACUUM SWITCHING VALVE ASSEMBLY


    1. B007P8X

      Disconnect the connector from the electric EGR control valve.

    2. Detach the clamp and wire harness.

    3. B007UFD

      Disconnect the connector and vacuum hose from the vacuum switching valve.

    4. Remove the bolt and vacuum switching valve.

  10. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR


    1. B007THZ

      Disconnect the vacuum hose.

    2. Remove the 2 bolts and manifold absolute pressure sensor.

  11. REMOVE MANIFOLD STAY


    1. B007PX4

      Remove the 2 bolts and manifold stay.

  12. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY


    1. Remove the 2 bolts and disconnect the No. 2 EGR pipe from the No. 2 EGR valve and gasket.

    2. Remove the bolt and 2 nuts, disconnect the electric EGR control valve together with the intake air connector from the intake manifold and remove the gasket.

    3. Remove the electric EGR control valve and gasket from the intake air connector.

    4. B007QKJ

      Disconnect the connector from the vacuum regulating valve.

    5. Disconnect the 2 vacuum hoses from the vacuum regulating valve.

    6. Remove the 2 bolts and vacuum regulating valve.

  13. REMOVE NO. 2 EGR PIPE SUB-ASSEMBLY


    1. B007PIL

      Remove the 2 nuts, No. 2 EGR pipe and gasket.