REAR SUSPENSION MEMBER REMOVAL

PROCEDURE

  1. REMOVE REAR WHEELS

  2. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY

    Click here

  3. LOOSEN NO. 2 WIRE ADJUSTING NUT

    Click here

  4. REMOVE TAIL EXHAUST PIPE ASSEMBLY

    for 1ZR-FAE:Click here

    for 8NR-FTS:Click here

    for 1WW:Click here

  5. REMOVE REAR SUSPENSION ARM COVER LH

    Click here

  6. REMOVE REAR SUSPENSION ARM COVER RH

    Tip:

    Perform the same procedure as for the LH side.

  7. REMOVE REAR FLOOR SIDE MEMBER COVER LH

    1. C269299N02

      Remove the 2 bolts, nut and clip (A).

    2. Disengage the clip (B) and remove the rear floor side member cover LH.

  8. REMOVE REAR FLOOR SIDE MEMBER COVER RH

    1. for 1ZR-FAE, 8NR-FTS:

      1. C269300

        Remove the bolt and nut.

      2. Disengage the clip and remove the rear floor side member cover RH.

    2. for 1WW:

      1. C273339

        Remove the 3 bolts.

      2. Disengage the 2 clips and remove the rear floor side member cover RH.

  9. DISCONNECT SKID CONTROL SENSOR WIRE LH

    Click here

  10. DISCONNECT SKID CONTROL SENSOR WIRE RH

    Tip:

    Perform the same procedure as for the LH side.

  11. REMOVE REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY (w/ Height Control Sensor)

    Click here

  12. REMOVE PARKING BRAKE LEVER PROTECTOR (for LH Side)

    Click here

  13. REMOVE PARKING BRAKE LEVER PROTECTOR (for RH Side)

    Tip:

    Perform the same procedure as for the LH side.

  14. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY

    Click here

  15. SEPARATE NO. 2 PARKING BRAKE CABLE ASSEMBLY

    Tip:

    Perform the same procedure as for the No. 3 parking brake cable assembly.

  16. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY LH

    Click here

  17. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY RH

    Tip:

    Perform the same procedure as for the LH side.

  18. REMOVE REAR DISC

    1. Remove the 2 rear discs.

      Click hereClick here

  19. REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    Click here

  20. REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tip:

    Perform the same procedure as for the LH side.

  21. REMOVE REAR AXLE ASSEMBLY (for LH Side)

    1. C273346C01
      V100135

      Bolt (A)
      V100136

      Bolt (B)
      V100137

      Bolt (C)

      Loosen the 2 bolts (A), bolt (B) and bolt (C).

      Note:

      • Because the nuts have their own stoppers, do not turn the nuts. Loosen the bolts with the nuts secured.

      • Do not remove the bolts.

    2. C273345C02

      *a

      Wooden Block

      *b

      Jack

      Use a jack and wooden block to keep the rear No. 2 suspension arm assembly LH level.

      CAUTION:

      Do not jack up the rear No. 2 suspension arm assembly LH too high as the vehicle may fall.

      Note:

      • When jacking up the rear No. 2 suspension arm assembly LH, be sure to jack it up slowly.

      • Make sure to perform this operation with the vehicle kept as low as possible.

    3. C273346C02

      *1

      No. 2 Flexible Hose Bracket
      V100135

      Bolt (A)
      V100136

      Bolt (B)
      V100137

      Bolt (C)

      Remove the 2 bolts (A) and separate the rear trailing arm assembly from the rear axle assembly.

    4. Remove the bolt (B), nut and No. 2 flexible hose bracket, and then separate the rear upper control arm assembly from the rear axle assembly.

      Note:

      Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

    5. Remove the bolt (C), nut and rear axle assembly from the rear No. 2 suspension arm assembly LH.

      Note:

      Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

  22. REMOVE REAR AXLE ASSEMBLY (for RH Side)

    Tip:

    Perform the same procedure as for the LH side.

  23. REMOVE REAR STABILIZER LINK ASSEMBLY LH

    Click here

  24. REMOVE REAR STABILIZER LINK ASSEMBLY RH

    Tip:

    Perform the same procedure as for the LH side.

  25. REMOVE REAR SUSPENSION MEMBER BRACE LH

    Click here

  26. REMOVE REAR SUSPENSION MEMBER BRACE RH

    Tip:

    Perform the same procedure as for the LH side.

  27. REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

    1. C212200C09

      *a

      Wooden Block

      *b

      Jack
      V100135

      Bolt (A)
      V100136

      Bolt (B)

      Support the rear No. 2 suspension arm assembly LH using a jack and wooden block.

      CAUTION:

      Do not jack up the rear No. 2 suspension arm assembly LH too high as the vehicle may fall.

      Note:

      • When jacking up the rear No. 2 suspension arm assembly LH, be sure to jack it up slowly.

      • Make sure to perform this operation with the vehicle kept as low as possible.

    2. Loosen the bolt (A).

      Note:

      • Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

      • Do not remove the bolt.

    3. Remove the bolt (B) and nut, and then slowly lower the rear No. 2 suspension arm assembly LH, and remove the rear coil spring LH.

      Note:

      Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

    4. C211906

      Remove the bolt, nut and rear No. 2 suspension arm assembly LH from the rear suspension member sub-assembly.

      Note:

      Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

  28. REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tip:

    Perform the same procedure as for the LH side.

  29. REMOVE REAR UPPER COIL SPRING INSULATOR LH

    Click here

  30. REMOVE REAR UPPER COIL SPRING INSULATOR RH

    Tip:

    Perform the same procedure as for the LH side.

  31. REMOVE REAR LOWER COIL SPRING INSULATOR LH

    Click here

  32. REMOVE REAR LOWER COIL SPRING INSULATOR RH

    Tip:

    Perform the same procedure as for the LH side.

  33. REMOVE REAR STABILIZER BAR

    Click here

  34. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY

    1. C270479C03

      *a

      Engine Lifter

      *b

      Attachment
      V100155

      Attachment placement location

      Support the rear suspension member sub-assembly with an engine lifter using 4 attachments or equivalent tools as shown in the illustration.

      Note:

      • Make sure to secure the rear suspension member sub-assembly to prevent it from dropping.

      • Use the attachments to keep the rear suspension member sub-assembly level.

      • The rear suspension member sub-assembly is a heavy component. Make sure that it is supported securely.

    2. Remove the 2 bolts, 2 rear suspension member rear lower stoppers, 2 nuts (A), 2 nuts (B) and rear suspension member lower stoppers LH and RH.

      C270478C02
      V100135

      Nut (A)

      		 V100136

      Bolt
      V100137

      Nut (B)

      -

      -

    3. Slowly lower the rear suspension member sub-assembly.

      Note:

      When lowering the rear suspension member sub-assembly, be careful not to damage the vehicle body or other components installed on the vehicle.

  35. REMOVE REAR SUSPENSION MEMBER UPPER STOPPER

    1. C212197

      Remove the 2 rear suspension member upper stoppers.

  36. REMOVE REAR SUSPENSION MEMBER REAR UPPER STOPPER

    1. C212198

      Remove the 2 rear suspension member rear upper stoppers.

  37. REMOVE REAR UPPER CONTROL ARM ASSEMBLY LH

    1. C212195

      Remove the bolt, nut and rear upper control arm assembly LH from the rear suspension member sub-assembly.

      Note:

      Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

  38. REMOVE REAR UPPER CONTROL ARM ASSEMBLY RH

    Tip:

    Perform the same procedure as for the LH side.

  39. REMOVE REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for LH Side)

    1. C212204N02

      Install SST as shown in the illustration.

      09830-10010

      09830-01010

      09830-01040

      09830-01050

      09950-40011

      09951-04020

      09952-04010

      09954-04020

      09955-04051

      09958-04011

      Note:

      Apply a small amount of grease to the threads and tip of SST (center bolt) before use.

    2. C212205C02

      *a

      Turn

      *b

      Hold

      Using SST, separate the rear suspension member front body mounting cushion from the rear suspension member sub-assembly, while applying grease to the clearance between the rear suspension member front body mounting cushion and the rear suspension member sub-assembly.

      09830-10010

      09830-01010

      09830-01040

      09830-01050

      09950-40011

      09951-04020

      09952-04010

      09954-04020

      09955-04051

      09958-04011

      Note:

      • Set the claws of SST onto the rear suspension member sub-assembly securely.

      • Be careful as the rear suspension member front body mounting cushion may fly out.

      • The rear suspension member front body mounting cushion cannot be reused.

    3. Remove SST and the rear suspension member front body mounting cushion from the rear suspension member sub-assembly.

  40. REMOVE REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for RH Side)

    Tip:

    Perform the same procedure as for the LH side.

  41. REMOVE REAR SUSPENSION MEMBER REAR BODY MOUNTING CUSHION LH

    1. C212208N02

      Install SST as shown in the illustration.

      09950-40011

      09951-04020

      09952-04010

      09953-04030

      09954-04010

      09955-04051

      09957-04010

      09958-04011

      09950-60010

      09951-00320

      09952-06010

      Note:

      Apply a small amount of grease to the threads and tip of SST (center bolt) before use.

    2. C212209C02

      *a

      Turn

      *b

      Hold

      Using SST, remove the rear suspension member rear body mounting cushion LH from the rear suspension member sub-assembly, while applying grease to the clearance between the rear suspension member rear body mounting cushion LH and the rear suspension member sub-assembly.

      09950-40011

      09951-04020

      09952-04010

      09953-04030

      09954-04010

      09955-04051

      09957-04010

      09958-04011

      09950-60010

      09951-00320

      09952-06010

      Note:

      • Set the claws of SST onto the rear suspension member sub-assembly securely.

      • Be careful as the rear suspension member rear body mounting cushion LH may fly out.

      • The rear suspension member rear body mounting cushion LH cannot be reused.

  42. REMOVE REAR SUSPENSION MEMBER REAR BODY MOUNTING CUSHION RH

    Tip:

    Perform the same procedure as for the LH side.