EXHAUST PIPE INSTALLATION

PROCEDURE

1. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)

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2. INSTALL FRONT EXHAUST PIPE SUB-ASSEMBLY

   1. 

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum length

      41.5 mm (1.63 in.)

      If the length is less than the minimum, replace the compression spring.

   2. Using a wire brush, remove any foreign matter from the gasket installation surface.

   3. 

      *1	Gasket
      *2	Wooden Block

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the exhaust manifold converter sub-assembly.

      Note:

      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the front exhaust pipe assembly, do not push in the gasket with the front exhaust pipe assembly.

   4. Install the front exhaust pipe sub-assembly with the 2 compression springs and 2 bolts.

      43 N*m

      438 kgf*cm

      32 ft.*lbf

3. INSTALL FRONT NO. 2 EXHAUST PIPE SUB-ASSEMBLY

   1. Install a new gasket to the front exhaust pipe sub-assembly.

   2. Install the front No. 2 exhaust pipe sub-assembly with the 2 bolts.

      43 N*m

      438 kgf*cm

      32 ft.*lbf

   3. Connect the heated oxygen sensor connector.

4. INSTALL CENTER EXHAUST PIPE ASSEMBLY

   1. Install a new gasket to the front No. 2 exhaust pipe sub-assembly.

   2. Connect the 3 exhaust pipe supports to install the center exhaust pipe assembly.

   3. Install the 2 bolts.

      43 N*m

      438 kgf*cm

      32 ft.*lbf

5. INSTALL TAIL EXHAUST PIPE ASSEMBLY

   1. 

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum length

      41.5 mm (1.63 in.)

      If the length is less than the minimum, replace the compression spring.

   2. Using a wire brush, remove any foreign matter from the gasket installation surface.

   3. 

      *1	Gasket
      *2	Wooden Block

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the center exhaust pipe assembly.

      Note:

      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the tail exhaust pipe assembly, do not push in the gasket with the tail exhaust pipe assembly.

   4. Connect the 2 exhaust pipe supports to install the tail exhaust pipe assembly.

   5. Install the tail exhaust pipe assembly with the 2 compression springs and 2 bolts.

      43 N*m

      438 kgf*cm

      32 ft.*lbf

6. INSPECT FOR EXHAUST GAS LEAK

   If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

   Tip:

   If an exhaust gas leak has been repaired, perform an inspection following the repair.

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