MANUAL TRANSAXLE ASSEMBLY REMOVAL

PROCEDURE

  1. PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  3. SEPARATE FRONT FENDER LINER LH

    1. C302674C01
      V100135

      Bolt
      V100136

      Screw

      Remove the 2 screws and 3 bolts to separate the front fender liner LH.

  4. DRAIN ENGINE COOLANT

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  5. DRAIN MANUAL TRANSAXLE OIL

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  6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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  7. REMOVE BATTERY

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  8. REMOVE BATTERY CLAMP SUB-ASSEMBLY

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  9. REMOVE SHIFT LEVER DAMPER

    1. C327415

      Remove the 2 nuts and shift lever damper from the shift and select lever shaft.

  10. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

    1. C299037

      Disengage the clamp to disconnect the engine wire from the wire harness clamp bracket.

    2. C299038N01

      Remove the clip (A) and disconnect the transmission control shift cable from the manual transaxle assembly.

    3. Remove the clip (B) and disconnect the transmission control shift cable from the floor shift control lever housing support bracket.

    4. C299039N01

      Remove the clip (A) and disconnect the transmission control select cable from the manual transaxle assembly.

    5. Remove the clip (B) and disconnect the transmission control select cable from the floor shift control lever housing support bracket.

  11. DISCONNECT CLUTCH RELEASE CABLE ASSEMBLY

    1. C303642C01

      *1

      Clutch Release Fork Lever

      *a

      Push

      *b

      Turn

      While pushing the clutch release fork lever, turn and loosen the clutch release cable end clamp.

    2. C303635

      Disconnect the clutch release cable assembly from the manual transaxle assembly.

  12. REMOVE FRONT EXHAUST PIPE ASSEMBLY

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  13. REMOVE FRONT DRIVE SHAFT ASSEMBLY

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  14. REMOVE FLYWHEEL HOUSING SIDE COVER

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  15. REMOVE STARTER ASSEMBLY

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  16. DISCONNECT ENGINE WIRE

    1. C303156

      Disconnect the back-up light switch assembly connector.

    2. C303157

      Disengage the 3 clamps to disconnect the engine wire from the manual transaxle assembly.

  17. DISCONNECT NO. 3 ENGINE WIRE

    1. C303160

      Disengage the clamp to disconnect the No. 3 engine wire from the wire harness clamp bracket.

    2. C303161

      Remove the bolt and disconnect the No. 3 engine wire from the manual transaxle assembly.

  18. REMOVE WIRE HARNESS CLAMP BRACKET

    1. C303164

      Remove the 4 bolts and 4 wire harness clamp brackets from the manual transaxle assembly.

  19. REMOVE NO. 1 DRIVE SHAFT HEAT INSULATOR

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  20. SUPPORT ENGINE ASSEMBLY

    1. Support the engine assembly with an engine lifter.

  21. REMOVE ENGINE MOVING CONTROL ROD

    1. C304362

      Remove the 2 bolts and engine moving control rod from the front suspension crossmember sub-assembly.

  22. DISCONNECT NO. 2 RADIATOR HOSE

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  23. REMOVE FAN SHROUD ASSEMBLY

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  24. REMOVE ENGINE MOVING CONTROL ROD BRACKET

    C303306

    1. Remove the 3 bolts and engine moving control rod bracket from the manual transaxle assembly.

  25. SUPPORT MANUAL TRANSAXLE ASSEMBLY

    1. Support the manual transaxle assembly with an transmission jack.

  26. REMOVE ENGINE MOUNTING INSULATOR LH

    1. C303166

      Remove the 3 bolts from the engine mounting bracket LH.

    2. C303167

      Remove the 3 bolts and engine mounting insulator LH.

  27. REMOVE ENGINE MOUNTING BRACKET LH

    1. C303169

      Remove the 4 bolts and engine mounting bracket LH from the manual transaxle assembly.

  28. REMOVE MANUAL TRANSAXLE ASSEMBLY

    1. C303170

      Remove the 4 bolts from the manual transaxle assembly.

    2. C303171

      Remove the 5 bolts and manual transaxle assembly from the engine assembly.

      Note:

      • To prevent damage to the 2 knock pins, do not pry between the manual transaxle assembly and engine assembly.

      • Do not apply excessive force to the manual transaxle assembly as this will break the input shaft.

      • Be careful not to damage the radiator assembly when removing the manual transaxle assembly.