STARTER (for 1.6 kW Type) DISASSEMBLY


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01E0KE

      Remove the nut and disconnect the lead wire from the terminal C.

    2. A01DWIL

      Remove the 2 nuts from the starter drive housing assembly while holding the magnet starter switch assembly.

    3. A01DXTT

      Pull the magnet starter switch assembly and, while lifting the front part of the magnet starter switch assembly, release the plunger hook from the starter pinion drive lever and remove the magnet starter switch assembly.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A01E2XB

      Using a T25 "TORX" socket wrench, remove the 2 through bolts.

    2. A01DXG0

      Remove the starter yoke assembly and commutator end frame assembly from the starter drive housing assembly.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01DWH6

      Remove the 2 screws from the starter commutator end frame assembly.

    2. A01E2KA

      Remove the starter commutator end frame assembly from the starter yoke assembly.

      Note

      While holding down the lead wire, remove the starter commutator end frame.

    3. A01DW9E

      Disconnect the 4 brushes from the starter brush holder assembly.


      1. Using a screwdriver, hold back the spring.

      2. Disconnect the brush from the brush holder assembly.

    4. Remove the brush holder assembly.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01DWRV

      Remove the starter armature assembly from the starter yoke assembly.

  5. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A01DVQG

      Remove the starter armature plate from the starter yoke assembly or starter center bearing clutch sub-assembly.

    2. A01DYQ6

      Remove the 3 planetary gears from the starter center bearing clutch sub-assembly.

    3. A01E1AN

      Remove the starter pinion drive lever, rubber plate and starter center bearing clutch sub-assembly from the starter drive housing assembly.