OIL PUMP INSTALLATION

INSTALL OIL PUMP ASSEMBLY

Install the oil pump assembly with the 3 bolts.

21 N*m

214 kgf*cm

15 ft.*lbf

INSTALL NO. 2 OIL PAN SUB-ASSEMBLY

*1	Seal Packing
*a	3.0 to 4.5 mm (0.118 to 0.177 in.)
*b	6.0 mm (0.236 in.)

Remove any old packing material and be careful not to drop any oil on the contact surfaces of the stiffening crankcase and No. 2 oil pan sub-assembly.

Apply seal packing in a continuous line as shown in the illustration.

Application Specification


Area	Seal Packing Diameter	Distance from Center of Bolt Hole to Center of Seal Packing
A - A	3.0 to 4.5 mm (0.118 to 0.177 in.)	6.0 mm (0.236 in.)
B - B	3.0 to 4.5 mm (0.118 to 0.177 in.)	-

Seal packing

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Note:

Remove any oil from the contact surfaces.
Install the No. 2 oil pan sub-assembly within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
Do not add engine oil for at least 2 hours after installing the No. 2 oil pan sub-assembly.

Install the No. 2 oil pan sub-assembly with the 10 bolts and 2 nuts.

10 N*m

102 kgf*cm

7 ft.*lbf

INSTALL NO. 2 CHAIN SUB-ASSEMBLY

Temporarily install the crankshaft pulley bolt.
Set the crankshaft key as shown in the illustration.
Turn the drive shaft so that the cutout faces upward.
Remove the crankshaft pulley bolt.

*1	Timing Mark
*2	Mark Plate (Yellow)
*3	Oil Pump Drive Gear
*4	Oil Pump Drive Shaft Gear
	Front

Align the yellow mark plates with the timing mark of each gear as shown in the illustration.

Install the gears onto the crankshaft and oil pump shaft with the chain on the gears.
Temporarily install the oil pump drive shaft gear with the nut.
Install the chain damper spring to the chain tensioner plate, and then install the chain tensioner plate with the bolt.

10 N*m

102 kgf*cm

7 ft.*lbf
Temporarily install the crankshaft pulley with the pulley bolt.
Using SST, hold the crankshaft. Then tighten the drive shaft gear nut.

09213-54015

09330-00021

28 N*m

286 kgf*cm

21 ft.*lbf

Tip:
Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-00850 (quantity: 2)
Remove SST, the crankshaft pulley bolt and the crankshaft pulley.

INSTALL CRANKSHAFT TIMING SPROCKET

*a	Front

Install the crankshaft timing sprocket as shown in the illustration.

INSTALL NO. 1 CHAIN VIBRATION DAMPER

Click here

SET NO. 1 CYLINDER TO TDC/COMPRESSION

Click here

INSTALL CHAIN SUB-ASSEMBLY

Click here

INSTALL CHAIN TENSIONER SLIPPER

Click here

CHECK NO. 1 CYLINDER TO TDC/COMPRESSION

Click here

INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

Install a new gasket to the timing chain cover sub-assembly.

Note:
Remove any oil from the contact surface.
Install the engine water pump assembly with the 3 bolts.

21 N*m

214 kgf*cm

15 ft.*lbf
Remove any remaining seal packing material.

Clean the contact surfaces of the timing chain cover sub-assembly, camshaft housing sub-assembly, cylinder head sub-assembly, cylinder block sub-assembly and stiffening crankcase assembly, and confirm that no oil, moisture, or other foreign matter is on the surfaces.

Install 3 new O-rings.
Apply seal packing as shown in the illustration.

Seal packing

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard seal diameter

5.0 mm (0.197 in.)

Note:
Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.

	Clean and Degrease	-	-

Apply seal packing in a continuous line to the timing chain cover sub-assembly as shown in the following illustration.

*a	2.5 mm (0.0984 in.)	*b	2.5 to 3.5 mm (0.0984 to 0.138 in.)
*c	5.0 mm (0.197 in.)	*d	4.5 to 5.5 mm (0.177 to 0.217 in.)
*e	7.5 mm (0.295 in.)	*f	7.0 to 8.0 mm (0.276 to 0.315 in.)

Seal Packing


Item	Seal Packing
Dashed line	Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Continuous line
Alternate long and short dashed line	Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

Application Specification


Area	Seal Packing Diameter	Distance from Edge of Cover to:	Seal Packing Application Length	Distance from Top of Cover to Top of Seal Packing
Dashed line	2.5 to 3.5 mm (0.0984 to 0.138 in.)	Center of seal packing 2.5 mm (0.0984 in.)	-	-
Continuous line	4.5 to 5.5 mm (0.177 to 0.217 in.) or 7.0 to 8.0 mm (0.276 to 0.315 in.)	-	-	-
Alternate long and short dashed line	4.0 mm (0.157 in.)	Center of seal packing 3.0 mm (0.118 in.)	-	-
A - A	2.5 to 3.5 mm (0.0984 to 0.138 in.)	Center of seal packing 2.5 mm (0.0984 in.)	-	-
B - B	4.5 to 5.5 mm (0.177 to 0.217 in.)	Opposite edge of seal packing 5.0 mm (0.197 in.)	-	-
C - C	7.0 to 8.0 mm (0.276 to 0.315 in.)	Opposite edge of seal packing 7.5 mm (0.295 in.)	-	-
F	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	15.8 mm (0.622 in.)	50.1 mm (1.97 in.)
G	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	10.3 mm (0.406 in.)	155.1 mm (6.11 in.)
H	7.0 to 8.0 mm (0.276 to 0.315 in.)	-	19.5 mm (0.768 in.)	165.4 mm (6.51 in.)
I	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	14.6 mm (0.575 in.)	397.8 mm (1.31 ft.)
J	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	18.6 mm (0.732 in.)	51.4 mm (2.02 in.)
K	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	25.3 mm (0.996 in.)	133.9 mm (5.27 in.)
L	7.0 to 8.0 mm (0.276 to 0.315 in.)	-	25.8 mm (1.02 in.)	159.2 mm (6.28 in.)
M	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	5.0 mm (0.197 in.)	185.0 mm (7.28 in.)
N	4.5 to 5.5 mm (0.177 to 0.217 in.)	-	14.6 mm (0.575 in.)	397.8 mm (1.31 ft.)
O	4.0 mm (0.157 in.)	Center of seal packing 3.0 mm (0.118 in.)	-	-

Note:

Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.

Clean the bolts and their installation holes.
Apply adhesive to 5 and a half threads or more of the end of bolt C.

Adhesive

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent