CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

PROCEDURE

1. REMOVE FLYWHEEL HOUSING UNDER COVER

   1. Remove the flywheel housing under cover.

2. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTINGBOLT

   1. 

      Using SST, hold the crankshaft pulley.

      09213-54015

      09330-00021

      Tip:

      Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-00850 (quantity: 2)

   2. 

      Remove the 6 drive plate and torque converter assembly setting bolts.

3. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

   (Click here)

4. REMOVE STARTER ASSEMBLY

   Click here

5. REMOVE FLYWHEEL HOUSING SIDE COVER

   Click here

6. DISCONNECT WATER BY-PASS HOSE

   1. 

      Disconnect the water by-pass hose from the 2 clamps.

   2. Slide the 2 clips and disconnect the water by-pass hose from the transmission oil cooler assembly.

7. REMOVE GROUND CABLE

   1. 

      Detach the clamp.

   2. Remove the bolt and ground cable.

8. DISCONNECT ENGINE WIRE

   1. 

      Disconnect the transmission revolution sensor (NOUT) connector.

      Table 1. Text in Illustration

      *a	Transmission Revolution Sensor (NOUT) Connector
      *b	Oil Pressure Sensor Connector

   2. Disconnect the oil pressure sensor connector.

   3. Detach the 5 clamps.

   4. 

      Disconnect the park/neutral position switch assembly connector.

   5. Detach the clamp.

   6. 

      Disconnect the transmission revolution sensor (NIN) connector.

      Table 2. Text in Illustration

      *a	Transmission Revolution Sensor (NIN) Connector
      *b	Transmission Wire Connector

   7. Disconnect the transmission wire connector.

   8. Detach the clamp.

9. REMOVE CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY

   1. 

      Remove the 7 bolts and continuously variable transaxle assembly from the engine assembly.

      Note:

      To prevent damaging the 2 knock pins, do not pry between the continuously variable transaxle assembly and engine assembly.

10. REMOVE TORQUE CONVERTER ASSEMBLY

    1. Remove the torque converter assembly from the continuously variable transaxle assembly.

       Note:

       Remove the torque converter assembly from the input shaft horizontally.

11. REMOVE CVT OIL PUMP TYPE T OIL SEAL

    CAUTION:

    • Do not remove the front oil pump assembly from the continuously variable transaxle assembly main body, as there is a possibility of the entry of dust and foreign matter.

    • Clean the work area, the tools to be used, and other equipment, etc. thoroughly before the operation, as there is the possibility that a continuously variable transaxle assembly malfunction, which may prevent the vehicle from being driven, may occur if dust or fine foreign matter enters the continuously variable transaxle assembly.

    • Do not use cotton work gloves, cloths, paper towels, etc. that may produce lint, dust or foreign matter.

    • Perform the operation as quickly as possible, as dust and foreign matter may enter the continuously variable transaxle assembly while the torque converter assembly is not attached to it.

    • Do not use an air gun until the torque converter assembly has been installed, as it may cause dust and foreign matter to be stirred up.

    1. Clean the tips of both the claws of SST and the center bolt.

    2. 

       Using SST, remove the CVT oil pump type T oil seal from the continuously variable transaxle assembly.

       09308-10010

       Note:

       Pay attention to the angle of the claws when opening them, and ensure that they do not come into contact with the oil pump housing, as there is the possibility that metal particles may be produced if they do.

12. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

    1. 

       Remove the 2 bolts and No. 1 transmission control cable bracket from the continuously variable transaxle assembly.

13. REMOVE FRONT ENGINE MOUNTING BRACKET

    1. 

       Remove the 4 bolts and front engine mounting bracket from the continuously variable transaxle assembly.

14. REMOVE REAR ENGINE MOUNTING BRACKET

    1. 

       Remove the 3 bolts and rear engine mounting bracket from the continuously variable transaxle assembly.

15. REMOVE ENGINE MOUNTING BRACKET LH

    1. 

       Remove the 3 bolts and engine mounting bracket LH from the continuously variable transaxle assembly.

16. REMOVE WIRE HARNESS CLAMP BRACKET

    1. Remove the water by-pass hose clamp from the water by-pass hose clamp bracket.

       

       Table 3. Text in Illustration

       *1	Water By-pass Hose Clamp	*2	Wire Harness Clamp Bracket
       *3	Water By-pass Hose Clamp Bracket	-	-

    2. Remove the 5 bolts, 4 wire harness clamp brackets and water by-pass hose clamp bracket from the continuously variable transaxle assembly.

17. REMOVE TRANSMISSION OIL FILLER TUBE STRAIGHT SCREW PLUG

    Tip:

    Perform this procedure only when replacement of the transmission oil filler tube straight screw plug is necessary.

    1. 

       Remove the transmission oil filler tube straight screw plug and gasket from the continuously variable transaxle assembly.

18. REMOVE BREATHER PLUG HOSE

    Tip:

    Perform this procedure only when replacement of the breather plug hose is necessary.

    1. 

       Remove the breather plug hose from the continuously variable transaxle assembly.

       Table 4. Text in Illustration

       *1	Breather Plug Hose

    2. 

       Remove the 2 breather plugs from the breather plug hose.

       Table 5. Text in Illustration

       *1	No. 1 Breather Plug
       *2	No. 2 Breather Plug
       *3	O-ring
       *4	Breather Plug Hose

    3. Remove the O-ring from the breather plug.

19. INSPECT TORQUE CONVERTER ASSEMBLY

    Click here

20. INSPECT DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

    Click here